,transcriber's ,notes ,sidenotes were printed in italics1 but in the ,plain ,text format of this e,book1 they are indicated by diamonds3 text1 either preceding their paragraphs or within them4 ,other italic text is indicated by underscores4 ,,the ,,story ,,of ,,paper-,,making ,illustration3 ,a ,,modern ,,paper-,,mill ,,the ,,story ,,of ,,paper-,,making ,,an ,,account ,,of ,,paper-,,making ,,from ,,its ,,earliest ,,known ,,record ,,down ,,to ,,the ,,present ,,time ,,illustrated ,j4 ,w4 ,,butler ,,paper ,,company ,,chicago 33 33 33 ,,mdcccci ,,copyrighted ,,by ,j4 ,w4 ,,butler ,,paper ,,company ,,january1 #aija ,,the ,,absence ,,of ,,non-,,technical ,,works ,,upon ,,this ,,interesting ,,subject ,,prompts ,,the ,,authors ,,to ,,present ,a ,,treatise ,,from ,,the ,,standpoint ,,of ,,the ,,layman1 ,,and ,,for ,,his ,,use ,,contents ,,chapter ,,page ,i4 ,,articles ,,supplanted ,,by ,,paper #a ,,ii4 ,,papyrus ,,and ,,parchment #ab ,,iii4 ,,origin ,,and ,,early ,,history ,,of ,,paper #bj ,,iv4 ,,early ,,methods ,,of ,,paper-,,making #di ,v4 ,,modern ,,paper-,,making #ee ,,vi4 ,,water-,,marks ,,and ,,varieties ,,of ,,paper #ie ,,vii4 ,,extent ,,of ,,the ,,business ,,in ,,the ,,united ,,states #abc ,,preface ,it is a rare privilege to stand as we do at the meeting-point of the centuries1 bidding a reluctant farewell to the old1 while simultaneously we cry 8,all hail60 to the new2 first looking back over the open book of the past1 then straining eager eyes for a glimpse of the mysteries that the future holds hidden1 and which are to be revealed only moment by moment1 hour by hour1 and day by day4 ,the nineteenth century1 so preminently one of progress in almost every line of mental and material activity1 has witnessed a marvelous growth in the paper industry4 ,it was in the early years of the century that crude old methods1 with their meager machinery1 began yielding to the pressure of advanced thought1 and the development since has kept full pace with the flying years4 ,the hundred years that have written the modern history of paper-making mark also the period during which the ,j4 ,w4 ,,butler ,,paper ,,company1 or its immediate predecessors1 have been associated with the industry in this country4 ,it has therefore seemed to the present representatives of the company that the closing year of the century was an especially fitting time to put into story form the history of the wonderful and valuable product evolved almost wholly from seemingly useless materials1 and they consider it their privilege1 as well as the fulfillment of a pleasant obligation1 to present this account to their friends and associates in the paper1 printing1 and auxiliary trades4 ,we 8,know not what the future hath ,of marvel and surprise10 but we feel confident that the incoming century will bring changes and improvements as wonderful as any the past has wrought1 and we hope that it may be our good fortune to in some measure be instrumental in promoting whatever tends to a greater development of the industry with which our name has been so long associated4 ,j4 ,w4 ,,butler ,,paper ,,company4 ,,chapter ,i ,,articles ,,early ,,used ,,for ,,purposes ,,now ,,supplied ,,by ,,paper ,full of dignity1 significance1 and truth is the noble conception which finds expression in ,tennyson's verse1 that we are the heirs of the ages1 the inheritors of all that has gone before us4 ,we are the heirs of the ages ,through countless cycles of time men have been struggling and aspiring2 now 8mounting up with wings1 as eagles10 now thrown back to earth by the crushing weight of defeat1 but always rising again1 undaunted and determined4 8,the fathers have wrought1 and we have entered into the reward of their labors40 ,we have profited by their striving and aspiration4 ,all the wisdom of the past1 garnered by patient toil and effort1 all the wealth of experience gained by generations of men through alternating defeat and triumph1 belongs to us by right of inheritance4 ,it has been truly said1 8,we are what the past has made us4 ,the results of the past are ourselves40 ,tradition untrustworthy ,but to what agency do we owe the preservation of our inheritance8 ,what conservator has kept our rich estate from being scattered to the four winds of heaven8 ,for the wealth that is ours to-day we are indebted in large measure to man's instinctive desire1 manifested in all ages1 to perpetuate his knowledge and achievements4 ,before the thought of a permanent record had begun to take shape in men's minds1 oral tradition1 passing from father to son1 and from generation to generation1 sought to keep alive the memory of great achievements and valorous deeds4 ,but tradition proved itself untrustworthy4 ,reports were often imperfect1 misleading1 exaggerated4 ,through dull ears1 the spoken words were received into minds beclouded by ignorance1 and passed on into the keeping of treacherous memories4 ,as the races advanced in learning and civilization1 they realized that something more permanent and accurate was necessary2 that without written records of some sort there could be little1 if any1 progress1 since each generation must begin practically where the preceding one had begun1 and pass through the same stages of ignorance and inexperience4 ,hieroglyphic records ,in this strait1 men sought help from ,nature1 and found in the huge rocks and bowlders shaped by her mighty forces a means of perpetuating notable events in the histories of nations and the lives of individuals4 ,from the setting up of stones to commemorate great deeds and solemn covenants1 it was but a step to the hewing of obelisks1 upon which the early races carved their hieroglyphs1 rude pictures of birds and men1 of beasts and plants4 ,as early as four thousand years before ,christ1 these slender shafts of stone were reared against the deep blue of the ,egyptian sky1 and for ages their shadows passed with the sun over the restless1 shifting sands of the desert4 ,most of the ancient obelisks have crumbled to dust beneath ,time's unsparing hand1 but a few fragmentary specimens are still in existence1 while the ,british ,museum is so fortunate as to be in possession of one shaft of black basalt that is in perfect condition4 ,a part of it is covered with writing1 a part with bas-reliefs4 ,in ,egypt these hieroglyphs were employed almost exclusively for religious writings--a purpose suggested by the derivation of the word itself1 which comes from the ,greek1 ieros1 a priest1 and glypha1 a carving4 ,inscriptions on stone and clay ,as the obelisk had taken the place of the rude stones and unwieldy bowlders which marked man's first effort to solve an ever-recurring problem1 so it in turn was superseded4 ,the temples were sacred places1 and especially fitted to become the repositories of the records that were to preserve for coming generations the deeds of kings and priests4 ,accordingly1 the pictured stories of great events were graven on stone panels in the temple walls1 or on slabs or tablets of the same enduring material4 ,then came a forward step to the easier and cheaper method of writing on soft clay4 ,the monarchs1 not being obliged to take into consideration questions of ease or economy1 continued to make use of the stone tablets1 but private individuals usually employed clay1 not only for literary and scientific writings1 but in their business transactions as well4 ,a careful baking1 either by artificial heat or in the burning rays of a tropic sun1 rendered the clay tablets very enduring1 so that many which have been dug from ancient ruins are now in a remarkable state of preservation1 bearing letters and figures as clear as any of the inscriptions on marble1 stone1 or metal that have come to us from the splendid days of ,greece or ,rome4 ,the people of ,assyria and ,chaldea recorded almost every transaction1 whether public or private in character1 upon tablets of clay1 forming thus a faithful transcript of their daily lives and occupations1 which may be read to-day by those who hold the key2 thus it is we bridge the gulf of centuries4 ,from the ruins of ancient ,nineveh and ,babylon1 records of almost every sort have been unearthed1 all inscribed on indestructible terra-cotta4 ,there are bank-notes and notes of hand1 deeds of property1 public records1 statements of private negotiations1 and memoranda of astronomical observations4 ,the life in which they played a part has passed into history2 the once proud and mighty cities lie prostrate1 and upon their ruins other cities have risen1 only to fall as they fell4 ,the terra-cotta to which they committed their records is all that is left1 and the tablets that were fashioned and inscribed so long ago give to us the best histories of ,chaldea1 ,babylonia1 and ,assyria4 ,assyrian1 ,babylonian and ,chaldean records ,one of the largest collections of these clay-writings is now in the ,british ,museum and was taken from a great edifice in ,assyria1 which was probably the residence of ,sennacherib4 ,several series of narratives are comprehended in the collection2 one referring to the language1 legends1 and mythology of the ,assyrians2 another recording the story of creation1 in which 8,water-deep0 is said to be the creator of all forms of life then in existence1 while a third relates to the deluge and the story of the ,assyrian ,moses4 ,but however interesting these facts may be in themselves1 we refer to them only by way of illustration1 since we are dealing not so much with the writing itself as with the material on which writing was done4 ,inscriptions on prisms ,another form of tablet1 a somewhat singular variation it may seem1 was in use among the ,assyrians at a very early date4 ,this was a prism1 having either six or eight sides1 and made of exceedingly fine terra-cotta4 ,such prisms were frequently deposited by the ,assyrian kings at the corners of temples1 after having been inscribed with accounts of the notable events in their lives1 interspersed with numerous invocations4 ,apparently the custom was similar to that followed at the present day1 and the ancient ,assyrian tablets no doubt served the same purpose as the records1 newspapers1 and documents that are now deposited in the corner-stones of public or other important buildings4 ,the prisms used as tablets varied in length from a foot and a half to three feet1 and were covered very closely with small writing4 ,that the writers' endeavor was to make the most of the space at their disposal is suggested by the fact that upon a prism found in the ruins of the ancient city of ,ashur the inscriptions are so crowded that there are thirty lines in the space of six inches1 or five lines to the inch4 ,the prism recites the valiant deeds of ,tiglath-,pileser ,i41 who reigned from #aabj to #aajj ,b4 ,c41 and undertook campaigns against forty-two other nations and their kings4 ,he was a monarch whose very name inspired terror among the surrounding peoples1 and his reign was filled with stirring events and brilliant achievements4 ,economy of space ,small wonder that it was necessary to crowd the inscriptions upon the prism6 ,rawlinson's 8,ancient ,monarchies10 in an account of the writings that have come down to us from the earliest days of the world's recorded history1 has this to say3 8,the clay tablets are both numerous and curious4 ,they are of various sizes1 ranging from nine inches long by six and a half wide to an inch and a half long by an inch wide1 or even less4 ,sometimes they are entirely covered by writings1 while at others they exhibit on a portion of their surface impressions of seals1 mythological emblems1 and the like4 ,some thousands have been recovered4 ,many are historical1 and still more are mythological40 ,their use in writing and drawing was almost universal1 and we read that the prophet ,ezekiel1 when dwelling with 8them of the captivity at ,telabib1 that dwelt by the river of ,chebar10 was commanded1 8,take thee a tile and lay it before thee1 and portray upon it the city1 even ,jerusalem40 7,ezekiel iv4 #a47 ,we get a glimpse of another side of that ancient life in a tablet of ,nile clay1 preserved in the ,british ,museum1 which is one of the earliest specimens of writing now in existence4 ,it is a proposal of marriage1 and was written about #aecj ,b4 ,c41 more than thirty-four hundred years ago1 by a ,pharaoh asking the hand of a daughter of the ,babylonian king4 ,forty years later1 in #adia ,b4 ,c41 the ten commandments were graven on tablets of stone4 ,the works of ,homer ,in the early efforts of men to find a means of preserving in lasting and convenient form the records of their lives and achievements1 some queer materials were pressed into service4 ,plates of metal were used1 even the precious gold and silver being employed for the purpose4 ,skins of animals1 tanned to a sort of leather1 found favor among many peoples1 while their bones1 and even their intestines1 were by no means disdained4 ,the works of ,homer1 preserved in one of the great ,egyptian libraries in the days of the ,ptolemies1 were written in letters of gold on the skins of serpents4 ,ivory was used1 also wood and the bark of trees4 ,in the early days of ,rome1 the reports of notable events were engraved on wooden tablets1 which were then exposed to view in public places1 and citizens of all classes1 mingling freely1 according to custom1 in the great ,forum that was the center of the city's life1 were easily and quickly informed of the important happenings of the day4 ,the greatest defect in this method was remedied when1 later on1 wax was used to form a surface upon the wood1 thus admitting of corrections and erasures1 and making it possible to use the same table indefinitely1 simply by scraping off the coating after it had served its purpose1 and supplying other coatings as they were needed4 ,but the first real advance toward modern writing materials came in the use of the leaves of olive1 palm1 poplar1 and other trees1 which were prepared by being cut in strips1 soaked in boiling water1 and then rubbed over wood to make them soft and pliable4 ,old materials necessarily discarded ,it will be readily understood1 however1 that these crude materials and primitive methods could not long keep pace with the steady march of progress4 ,the peoples of the earth were increasing rapidly2 they were advancing in the arts and sciences1 and in the experiences that inspire thought1 poetry1 and philosophy2 they had a heritage of knowledge to which they were constantly adding1 while business transactions1 together with other deeds worthy of record1 had greatly multiplied4 ,it was but natural that the materials which had once been entirely adequate should now be discarded as cumbersome and unfitted to the new conditions4 ,the sands in the hour-glass were beginning to run golden2 time was taking on a value unknown before4 ,a deed of land written in clay and put away to bake might answer the purpose when real-estate transfers were infrequent and attended with much ceremony4 ,a clay tablet might serve in a marriage proposal by a king who had the power to meet and vanquish all rivals1 but terra-cotta was not suited either for the record of numerous and rapid business transactions or for the writing of books4 ,the biography of one man1 or a single treatise in philosophy1 would have required a whole building1 while a library of modern dimensions1 as to the number of books1 would probably have left little room in a city for the dwellings of its inhabitants4 ,discovery of papyrus ,what was to take the place of the old and cumbersome materials8 ,even at a very early date men were asking this question1 and it was the good fortune of ,egypt to be able to give answer4 ,along the marshy banks of the ,nile grew a graceful water-plant1 now almost extinct1 which was peculiarly fitted to meet the new demands1 as we shall see in the succeeding chapter4 ,the discovery of its value led to an extensive industry1 through which the land of the ,pharaohs was enabled to take high rank in letters and learning1 and1 to maintain a position of wealth1 dignity1 power1 and influence that otherwise would have been impossible1 even in those remote days when printing was still many centuries beyond the thoughts or dreams of men4 ,,chapter ,,ii ,,papyrus ,,and ,,parchment ,the bulrush of the ,nile ,the graceful water-plant whose plumy1 drooping heads were swayed by the breezes that ruffled the waters of the ,nile was one of the most useful plants known to ,egypt1 in whose commerce it long held a leading place4 ,as early as #bjjj ,b4 ,c41 or five hundred years before ,moses led the children of ,israel out of bondage1 there was made from its smooth green stems a material called by the same name1 papyrus1 a kind of crude paper1 which came into universal use1 and was so valuable and in such great demand that one of the kings proposed to maintain his army from the sale of this product alone4 ,the plant was the familiar bulrush of the ,nile1 which grew in forest-like profusion along the banks of that mighty stream2 and from its strong stems was woven the ark in which the infant ,moses was hidden away 8among the flags by the river's brink10 and so saved from the death that menaced him under ,pharaoh's cruel decree4 ,the ,egyptian papyrus was thus the means of preserving to the world the life of the greatest law-giver of history4 ,it has been equally instrumental in perpetuating the code of laws whose principles still serve as foundation for the jurisprudence of the leading nations of the earth1 nearly four thousand years after they were first promulgated to his own people1 the wandering tribes in the desert4 ,many uses for papyrus ,the papyrus1 a tall1 smooth-stemmed reed of triangular form1 grew to a height of ten or fifteen feet1 and terminated in a tufted plume of leaves and flowers4 ,like so many plants that grow beneath the ardent skies of the tropics1 it had numerous uses4 ,it was noted especially for the soft1 cellular substance found in the interior of its stems1 which was a common article of food1 both cooked and in its natural state4 ,it was employed also for the making of mats1 sail-cloth1 cordage1 and wearing apparel2 while in ,abyssinia1 in whose marshes it is still to be found1 boats were fashioned by weaving the stems closely together and covering them with a sort of resinous matter4 ,at a very early day1 judging from sculptures of the fourth dynasty1 ,egypt made a similar use of the papyrus1 employing it in the construction of light skiffs suited to the navigation of the pools and shallows of the ,nile4 ,it is believed that ,isaiah referred to boats of this sort when he spoke of the 8vessels of bulrushes upon the waters40 ,but valuable as the papyrus was through these manifold uses1 its enduring fame was due to an entirely different source4 ,it held closely wrapped within its green stems the scrolls upon which1 through hundreds of years1 the history and literature of the world were to be written2 and that fact alone was sufficient to engrave its name deeply on the thoughts and memories of men4 ,the preparation of papyrus ,in the manufacture of this ,egyptian paper1 papyrus1 the outer rind of the stem was first removed1 exposing an interior made up of numerous successive fiber layers1 some twenty in number4 ,these were separated with a pointed instrument1 or needle1 arranged side by side on a hard1 smooth table1 crossed at right-angles with another set of slips placed above1 and then dampened4 ,after pressure had been applied for a number of hours1 the sheets were taken out and rubbed with a piece of ivory1 or with a smooth stone or shell1 until the desired surface was obtained1 when the process was complete1 except for drying in the sun4 ,the inner layers of the plant furnished the best product1 the outer ones being coarse and suitable only for the making of cordage4 ,single sheets made in this way were fastened together1 as many as might be required1 to form the papyrus rolls1 of which hundreds have been discovered in recent years4 ,it is said that the ,romans1 when they undertook the manufacture of papyrus1 made a great improvement in the sheets by sizing them with flour1 to which a few drops of vinegar were added1 and then beating the surface smooth4 ,early ,chinese discoveries ,the ,chinese1 far away to the ,east1 also learned some of the secrets of paper-making4 ,it is believed that in early times they used silk as their basis1 but later on they made the so-called rice-paper by a method similar to that employed in the manufacture of papyrus1 deftly cutting a continuous slice from the pith of the papyrifera4 ,illustration3 ,,the ,,thrasher--,,page #eg ,from the reed1 and the process of manufacture through which it passed1 the ,english language has gained a number of words4 ,the plant itself1 called papyrus in the ,latin tongue1 byblos in the ,greek1 has given us the two words paper and bible4 ,it is claimed further that the process of furrowing off the different layers of the pith gave us1 through the ,greek word charasso 1 to furrow1 and the ,greek and ,latin charta1 a piece of paper1 our several words chart1 card1 carte blanche1 and1 of course1 the 8charta0 of that famous document1 ,magna ,charta1 the great sheet-anchor of ,english liberties4 ,in the course of manufacture1 twenty sheets of papyrus were glued together into a scapus by the glutinatorie1 the first known bookbinders1 and then into a roll known as a volumer1 from which we get our word volume4 ,the city of ,paris boasts a volumer of this sort1 a papyrus manuscript1 well preserved1 which is thirty feet in length4 ,extensive use of papyrus ,the rolls1 or papyri1 are said to have become known in ,europe through the ,french expedition into ,egypt in #agih1 and specimens were reproduced in print by one ,cadet in #ahje4 ,the making of papyrus is mentioned by ,philostratus as a staple manufacture of ,alexandria in ,a4 ,d4 #bdd1 and it continued to be used in ,italy until the twelfth century4 ,the extent to which it was employed may be judged by the fact that nearly #a1hjj rolls were unearthed in the ruins of ,herculaneum1 about the year #agec4 ,the durability of this substance added greatly to its value1 and it is claimed that the ancient papyrus manuscripts that have been properly preserved are almost as serviceable to-day as when first made4 ,it is doubtful whether a similar statement can be made four thousand or even two thousand years hence in regard to many of the books printed on nineteenth-century paper4 ,chicago has the largest collection of ancient papyri west of the ,atlantic1 consisting of three hundred complete pieces and hundreds of fragments1 which were discovered by an ,arab sheik while digging along the banks of the ,nile4 ,parchment a substitute for papyrus ,following the making of papyrus came the manufacture of parchment1 the use of which in diplomas and certain public documents continues to the present time4 ,as the story runs1 the invention of the new writing material was due to the spirit of rivalry between two cities of the ancient world4 ,attalus1 king of ,pergamus1 was anxious to establish in his capital a library that would excel the splendid collection at ,alexandria1 but ,egypt1 having a monopoly of papyrus1 refused to sell to him4 ,but no monopoly of that day or this could ever control all the means of supplying man's needs4 ,nature is resourceful1 and man1 when driven by necessity1 soon learns that her treasures are practically limitless4 ,when the supply of one article is for any reason curtailed1 she furnishes something as good or better to take its place4 ,if all the paper in the world to-day were owned by a monopoly that refused to sell1 something would speedily be found to take its place4 ,so the inhabitants of ,pergamus1 being refused papyrus1 set about manufacturing a substitute1 which came to be known among the ,romans as 8pergamena10 from which comes our word parchment4 ,manufacture of parchment ,the skins of sheep and goats were employed in the making of parchment4 ,these were steeped in pits impregnated with lime1 and afterward stretched upon frames1 where their thickness was reduced by paring and scraping them with sharp instruments4 ,to obtain the fine1 uniform1 velvety surface characteristic of the best parchment1 it was necessary to sprinkle the skin with chalk1 and rub and polish it with fine pumice-stones1 which not only smoothed and softened the leather1 but also improved its color4 ,when it had been reduced to about half its original thickness1 it was dried for use4 ,vellum1 which still represents the acme of luxury in bookbinding1 was made in a similar manner1 from the skins of young calves4 ,as early as #ajhe ,b4 ,c41 the ,hebrews wrote on the skins of animals1 and it is believed that the ,medes1 at about the same period1 used a substance resembling parchment1 and prepared in a similar manner1 the cost of land carriage being too great to admit of any extensive introduction of papyrus into western ,asia4 8,for public documents1 the rock1 and for private1 the pen and the prepared skin1 seem to have been preferred by them1 and in the earlier times1 at any rate1 they employed no other materials40 ,the advent of paper ,for many years parchment was used in ,england for all deeds of real estate1 and so lengthy were these documents that it was said it took a flock of sheep to convey an acre of land or make a marriage settlement4 ,as the age of stone1 the carved obelisk1 the clay tablet1 and other crude materials was outgrown1 so was that of papyrus and parchment4 ,with the next step forward came paper1 and the improvements in its manufacture with regard to quality1 variety1 and increase of production1 have kept pace with the varying and growing demands4 ,it is not given us to know what the future may bring forth1 but paper seems likely to hold sway until the end of time4 ,,chapter ,,iii ,,the ,,origin ,,and ,,early ,,history ,,of ,,paper ,paper from mulberry bark ,to the ,chinese is now generally conceded the discovery of the art of making paper1 of the sort familiar to us1 from fibrous matter reduced to a pulp4 ,according to the old saying1 8,time and patience will change the mulberry leaf into satin40 ,the ingenious1 painstaking sons of the ,flowery ,kingdom had been demonstrating its truth through some centuries1 when1 about #aej ,a4 ,d41 they discovered that the mulberry might be put to still another use4 ,the tree that they chose for their new manufacture was not identical with the one upon which they fed their silkworms1 and to which they were indirectly indebted for their softly shimmering silks1 but it belonged to the same family4 ,from its bark they made1 by a process that must have seemed to them something akin to magic1 a material which1 in its developed and improved form1 has been of priceless value to the world1 far exceeding that of the rich and costly stuffs woven from the cocoons of the silkworm4 ,chinese methods ,compared with modern methods of paper-making1 this primitive process1 which is said to be still in vogue in ,china1 was fairly simple4 ,the branches of the tree were first boiled in lye to remove the bark4 ,then followed maceration in water for several days1 after which the outer part was scraped off and the inner part boiled in lye1 until it was separated into fibers4 ,these were washed in a pan or sieve1 then worked by hand into a pulp1 which was spread on a table and beaten fine with a mallet4 ,the pulp was placed in a tub containing an infusion of rice and a root called oveni1 and thoroughly stirred to mix the materials4 ,the sheets were formed by dipping a 8mold0 made of strips of bulrushes1 confined in a frame1 into the vat containing the pulp1 which was taken out in a thin layer1 after the method followed in making paper by hand4 ,after molding1 the sheets were laid one above another1 with strips of reeds placed between1 weights were applied1 and the sheets were afterward dried in the sun4 ,nature's process ,it has been suggested that in regions where the water-plant called the conferna grows1 ,nature herself teaches the method of making paper from vegetable fibers beaten to a pulp4 ,the plant consists of slender green filaments1 similar to what is called frog-spittle4 ,the fibers are disintegrated by the action of the water1 and rise to the surface as a scum4 ,driven hither and thither by the winds1 tossed by the waves1 and carried on resistlessly by the currents1 this scum is at last beaten into pulp and matted together by the forces whose plaything it has been4 ,bleached by the sun1 it is finally1 in some overflow of the water1 cast upon the shore to dry1 as veritable sheets of paper4 ,but if ,nature taught the process1 man was slow to discover the teacher1 or to learn the lesson4 ,crusaders learn paper-making ,when the ,arabs captured the splendid city of ,samarcand from the ,chinese1 about #gjd ,a4 ,d41 they gained something more than material booty1 for the art of paper-making flourished there1 and they carried the secret back with them to their own towns and cities4 ,western ,europe in turn learned it from the ,arabs1 through the ,crusaders1 who visited ,byzantium1 ,palestine1 and ,syria4 ,the followers of the ,cross1 many of whom were grossly ignorant and superstitious1 went east to christianize1 by conquest1 the inhabitants of these ancient lands1 and to wrest from the infidels the tomb of the ,savior1 and found to their surprise many arts and refinements of which they had been ignorant4 ,french and ,dutch improvements ,it was in #aahi ,a4 ,d4 that the art of making paper from pulp was introduced into ,france4 ,at that time the ,french people were far in advance of the ,english in cultivation and in regard to the refinements of life4 ,they were energetic1 and took great delight in construction1 manufacturing1 and building4 ,profiting by their new knowledge1 they prosecuted this art with such zeal and industry that they were soon in a position to supply not only the wants of ,france1 but those of surrounding countries as well4 ,the people of the ,netherlands were stimulated by the example of ,france1 and for a long period the ,french and ,dutch were the best1 and indeed almost the only papers produced in ,europe4 ,illustration3 ,,the ,,sorting ,,and ,,shredding ,,room--,,page #eg ,no reliable record can be established as to the first paper-making in ,england4 ,it is stated that in the personal expense account of ,henry ,,vii4 of ,england1 in #adih1 there appears the following entry3 8,for a rewarde at the paper mylne1 #afs4 #h;d40 ,this would indicate that some kind of paper1 which gave the name of 8paper mylne0 to the establishment where it was handled or manipulated1 existed in ,england nearly two hundred years before any patent was issued for its manufacture4 ,it was almost two centuries later that the patent referred to farther on in this chapter was granted1 which stated that no such industry had previously existed in the kingdom4 ,in an old book1 ,wynken de ,worde's 8,de ,proprietatibus ,rerum0 7,about the ,properties of ,things71 issued in #adih1 appear these significant lines3 8,and ,john ,tate1 the ,younger1 joye mote he brok6 8,whiche late hathe in ,england1 doo make this paper ,thynne 8,that now in our ,englysh1 this book is printed ,inne40 ,english paper-mills ,this mill is said to have been located at ,hartford1 ,england1 and the print of the watermark used is given in ,herbert's 8,typographic ,antiquities10 ,vol4 ,i1 page #bj1 as an eight-pointed star surrounded by a circle4 ,john ,tate died in #adih4 ,recognition by royalty ,in the year #aeeh appeared 8,sparks of ,friendship10 a book by ,thomas ,churchyard1 who was born in #aebj and died in #afjd1 and who bore the title of 8,nestor of the ,elizabethan era40 ,this book mentions the paper-mill of ,spillman4 ,a poem in a work entitled 8,progress of ,queen ,elizabeth10 in #aefe1 has the title1 8,a ,description and ,playne ,discourse of ,paper and the whole ,benefits that ,paper ,brings1 with ,rehearsal and ,setting forth in verse a ,paper-myll ,built near ,darthforth1 by a ,high ,germaine1 called ,master ,spillman1 ,jeweler to the ,queen's ,majestie40 ,this is often said to have been the first mill in ,england1 but if the quotation with regard to ,john ,tate is intended to imply that the paper was made by him in ,england1 then certainly there must have been a paper-mill in operation in that country nearly a hundred years before1 and this1 taking the entry of ,king ,henry ,,vii4 as proof of an ,english mill1 must have been the second1 if not the third1 of its kind4 ,it is said that ,spielman1 or ,spillman1 was knighted by ,queen ,elizabeth as a fitting honor and reward for the noble work of having built a paper-mill at ,dartford1 ,england1 in #aehh4 ,a lease recorded in the ,land ,revenue ,records of ,england1 in #aeia1 reads1 8,penlifton ,co41 ,cambridge1 lease of water1 called paper-mills1 late of ,bishopric of ,ely to ,john ,george1 dated #adth4 ,july1 #cdth4 ,elizabeth10 which would seem to indicate a third or fourth mill in #aeib4 ,in #afdi watermark of the finest ,english paper 7whether made in ,england or not7 bore the royal arms1 but later on1 in contempt of ,charles ,i41 a fool with cap and bells was substituted for the king's arms4 ,for some reason1 the industry of paper-making languished in ,england1 and in #afgj the people of the 8right little1 tight little island0 were almost entirely dependent upon ,france for their supply of the indispensable fabric1 its manufacture1 if carried on at all in their own country1 meeting with but slight success4 ,in the 8,history of ,commeret10 by ,anderson1 published in #afij1 it is claimed that this was the date of the first manufacture of paper in ,england1 and that previous to this time ,england had bought paper of her neighbor across the ,channel to the amount of #ajj1jjj annually4 ,the war with ,france occasioned such high duties on foreign products as to make the cost of importation too great2 but1 as sometimes happens1 the temporary deprivation was in course of time transmuted into a permanent benefit4 ,the way was opened for the home manufacturer1 and the opportunity was soon improved by ,french ,protestant refugees1 who1 fleeing from persecution in their own land1 settled in ,england and established paper-mills4 ,white writing-paper ,in #afhg appeared a proclamation for the establishment of a mill for the making of white writing-paper2 in the following year it was stated1 in an article in the 8,british ,merchant10 that hardly any but brown paper was manufactured1 while in #afhi1 according to report1 paper became so scarce and high that all printing ceased4 ,it is evident that up to the time when the patents of #afge and #afhe were granted1 the industry was in anything but a prosperous condition1 existing only in brief and isolated attempts at manufacture1 and comprehended merely the crudest products4 ,early ,english patents ,the first ,british patent for paper-making was granted to ,charles ,hildegard1 ,february1 #affe1 for 8the way and art of making blue paper used by sugar bakers and others40 ,a decade later1 in ,january1 #afge1 was granted the second patent1 already referred to in this chapter1 which was for the making of 8white paper for the use of writing and printing1 being a new manufacture and never before practiced in any way in any of our kingdoms or dominions40 ,another decade intervened between the second and the third patents1 the latter bearing the date of ,july #d1 #afhe1 and being 8for the true art and way of making ,english paper for writing1 printing1 and for other uses1 both as good and serviceable in all respects and as white as any ,french or ,dutch paper40 ,a seeming contradiction of the statement of the second patent is found in ,shakespeare's ,henry ,,vi41 where ,jack ,cade1 in #adej1 makes the accusation against ,lord ,say3 8,thou hast most traitorously corrupted the youth of the realm in erecting a grammar school1 and whereas1 before1 our forefathers had no other books but the score and the tally1 thou hast caused printing to be used2 and contrary to the king1 his crown and his dignity1 thou hast built a paper-mill40 ,in the same act ,cade observes1 8,is not this a lamentable thing1 that1 of the skin of an innocent lamb should be made parchment2 that parchment being scribbled o'er should undo a man80 thus making it evident that parchment and not paper was in general use4 ,since1 however1 ,shakespeare delineated ,cade as a low1 ignorant rebel1 we are not compelled to believe that he was necessarily truthful or historically correct in all his accusations4 ,the charges put into his mouth are intended to exhibit his ignorance1 and his prejudice against all learning or refinement1 extending even to decency of dress and comportment4 ,watermark of ,henry ,,viii4 ,there is always some dispute as to exact dates4 ,it is claimed that about #aedj1 ,henry ,,viii4 of ,england used for his private correspondence1 a paper whose watermark represented a hog with a miter4 ,this was to show his contempt for the pope at ,rome1 with whom he had so bitterly quarreled4 ,it may have been manufactured for him by special order in ,germany or the ,netherlands1 or it may have been made by foreign settlers who returned to their own country1 so that the trade was afterward lost for a time in ,england1 and its manufacture was not known to the authorities that granted the patents4 ,spanish and ,italian makers ,long before this1 paper-making had been introduced into ,spain by the hordes of ,saracenic invaders1 who1 coming over from ,africa on a plundering expedition1 had ended by making conquest of the whole peninsula4 ,when1 however1 the long struggle between ,christian and ,moor ended in the downfall of the latter1 and his expulsion from the land that had seemed to him the paradise of the prophet1 the industry declined in ,spain1 to be revived at ,fabriano1 in the province of ,ancona1 in ,central ,italy1 which soon rose into prominence as a paper-making center4 ,later on1 in #acdj1 a paper-mill was established in ,padua4 ,america's first manufacturers ,the beginning of the industry in ,america was almost coincident with the granting of patents for the manufacture of paper in ,england4 ,a paper-mill was established by ,william ,rittenhouse1 a native of ,holland1 at ,germantown1 ,pennsylvania1 in the year #afij1 one of the builders and owners being ,william ,bradford1 a ,philadelphia printer1 who was afterward the owner of the first printing office in ,new ,york ,city4 ,it was through him that ,benjamin ,franklin1 in #agbc1 received his first introduction to a temporary home1 and employment1 in ,philadelphia4 ,the paper at this first ,american mill was made from linen rags1 and the product was about two hundred and fifty pounds per day4 ,the mill was on a stream subsequently called ,paper-mill ,run1 which empties into the ,wissahickon4 ,in #afig1 ,william ,bradford1 probably in preparation for his intended removal to ,new ,york ,city1 rented his quarter interest in this paper-mill near ,germantown to ,william and ,nicholas ,rittenhouse1 for a term of ten years1 the annual rental being 8ye full quantity of seven reams of printing paper1 two reams good writing paper and two reams of blue paper40 ,william ,de ,wees1 a brother-in-law of ,nicholas ,rittenhouse1 in #agaj erected another mill in that part of ,germantown called ,crefeld1 this being also on the banks of a small stream that emptied into the ,wissahickon4 ,illustration3 ,,the ,,rag ,,cutters--,,page #ei ,russian mills ,it is stated by several authorities that in the year #agab ,peter the ,great of ,russia visited ,dresden1 and was so pleased with the process of paper-making as he witnessed it there that he secured workmen and sent them to ,moscow1 where they erected a paper-mill with many valuable royal grants and privileges4 ,the following year1 #agac1 saw a revival of the industry in ,england1 where it had again gone to decay1 and where ,thomas ,watkin1 a stationer of ,london1 brought it into great repute in a short time4 ,rapid advancement in ,america ,in #agad a ,mr4 ,wilcox1 who1 it is stated1 furnished paper to ,benjamin ,franklin1 erected a paper-mill in ,delaware4 ,the date of the erection of this mill is given by another authority as #agbi1 and the place ,chester ,creek1 ,delaware ,county1 ,pennsylvania1 where paper was still made by hand as late as #ahgj4 ,it may possibly have been a second mill that was built by ,thomas ,wilcox at that time1 in which case there would be no conflict of authorities4 ,the manufacture made rapid strides in this young and growing country1 so that in #aggj there were forty paper-mills in the states of ,pennsylvania1 ,new ,jersey1 and ,delaware4 ,the advance among the leading nations of ,europe during the same period was equally rapid4 ,the manufacture was introduced into ,massachusetts in #agag1 and into ,norwich1 ,connecticut1 in #agfh1 but the progress in ,new ,england was not so rapid as in the states where it had been first established4 ,a bill which came before the ,new ,york ,legislature in #agbd1 but failed of passage1 introduced the policy of protection for infant industries1 in an exceedingly narrow and discriminating sense4 ,the beneficiary of the bill was ,william ,bradford1 doubtless the same man who owned the quarter interest in the first ,pennsylvania mill1 and by its provisions he and his assigns were to be encouraged to make paper1 while all other persons were to be prohibited from manufacturing it in the province during a period of fifteen years4 ,pulp from stone ,man's untiring endeavor1 his constant effort through the centuries to find something better suited to his needs1 had in a figurative sense succeeded in turning stone into paper4 ,it remained for two apprentices of ,rittenhouse1 who erected a third paper-mill in ,pennsylvania in #agbh1 to advance the claim that this could be done literally1 that stone1 the primitive material on which had been carved the first written characters of the race could be converted into a paper resembling asses' skins4 ,we have no means of knowing what the so-called stone was1 nor what process was followed1 but it is safe to assume that both material and methods were similar to those employed at the present time in the manufacture of asbestos papers4 ,a state grant ,the year #agbh1 which marked the establishment of the third mill in ,pennsylvania1 was a notable one in the annals of paper-making4 ,it is stated that in that year ,william ,bradford owned a mill at ,elizabethtown1 ,new ,jersey1 which is supposed to have been the first one in the state1 while in the same year the ,general ,court or ,legislature of ,massachusetts granted a ten-year patent to a company for the exclusive right to manufacture paper4 ,by the terms of this grant the company was to make at least #aae reams of brown and #fj reams of writing paper in the first fifteen months1 and to increase a certain amount each year until the annual product of the various qualities should be not less than #ejj reams a year4 ,the mill established under this patent went into operation at ,milton1 one of the small towns near ,boston1 in #agcj4 ,it was erected by ,daniel ,henchman1 an enterprising stationer of ,boston1 and is supposed to have been discontinued owing to the impossibility of securing a skilled workman1 though in #agca ,henchman produced before the ,general ,court samples of paper made at the mill4 ,in the following year another stationer of ,boston1 ,richard ,fry1 who was also bookseller1 paper-maker and rag merchant1 returned thanks to the people for gathering rags1 of which he had already received several pounds weight1 in response to a request in a previously published advertisement4 ,crude methods and machines ,during these early days of the industry both methods and machinery were crude4 ,it was not until #agej that wove molds came into use and did away with the roughness of laid paper4 ,six years later engines were introduced to facilitate the process of reducing the rags to pulp1 which had previously been accomplished by pounding1 while in #agei cylinders provided with sharp steel blades were invented in ,holland for the same purpose1 and soon came into general use1 taking the place of the heavy stampers1 which had required a great expenditure of power in their operation4 ,the mill at ,milton1 ,massachusetts1 established in #agcj1 and discontinued for lack of workman1 was put into operation again by a citizen of ,boston4 ,finding among the ,british troops stationed in the city a soldier who was also a paper-maker1 he obtained for him a furlough of sufficient duration to enable him to get the mill into running order once more4 ,the state of ,connecticut showed its appreciation of the important industry by issuing a special charter to the mill at ,norwich1 already mentioned as having been built in #agfh1 and by the payment of a bounty to the manufacturer1 ,christopher ,leffingwell4 ,scarcity of rags ,there were constant appeals for rags in this early stage of the industry4 ,the ,boston ,news ,letter in #agfi published an article stating that 8the bell cart will go through ,boston before the end of next month to collect rags for the paper-mills at ,milton1 when all the people that will encourage the paper manufactory may dispose of them10 and followed with an appeal in 8rime40 ,apparently the people of ,new ,england did not 8encourage the paper manufactory0 to any great extent1 for at the outbreak of the ,revolution there were only three paper-mills in that section of the country1 and as a consequence1 paper became exceedingly scarce during the war4 ,connecticut gave state aid to the mill at ,norwich for two years1 but withdrew its special encouragement in #aggj1 having paid ,leffingwell a bounty of #b;d4 per quire on #d1jbj quires of writing-paper1 and #a;d4 a quire on #aj1fjj quires of printing-paper4 ,mills in the ,south ,in the ,south1 the industry was not established as early as in ,new ,england and the ,middle ,states1 and the first mills were encouraged by loans and rewards4 ,the ,maryland convention in #agge resolved that #djj granted and advanced to ,james ,dorsey for starting a paper-mill1 he to repay the same within two years1 without interest1 either in cash or in writing or cartridge paper4 ,in the same year1 ,south ,carolina offered #ejj currency to the first one who should erect and establish a paper-mill in the colony1 the money to be paid upon the production of three reams of good writing-paper made at the mill4 ,in the year #aggf1 a paper-mill at ,east ,hartford1 ,connecticut1 supplied the press at ,hartford1 which issued about #h1jjj papers a week1 and manufactured also the writing paper used in the state1 together with much of that used by the ,continental ,congress4 ,paper-makers exempt from military service ,with the outbreak of hostilities came a keener realization of the importance of the paper interest1 and the greatest care was exercised in providing for all details of the manufacture4 ,in #aggf ,massachusetts provided by law for the appointment of a suitable person in each town to receive rags for the paper-mills2 and the inhabitants were admonished to be careful to save even the smallest quantity of rags4 ,in anticipation of the coming conflict1 ,new ,york1 in the same year1 by special enactment1 exempted from military service the master workman and two attendants at each paper-mill4 ,the ,council of ,public ,safety of ,pennsylvania went a step further4 ,the ,continental ,congress having resolved on the retention of paper-makers1 the ,council took measures to prevent them from joining the volunteers who were about to march to ,new ,jersey4 ,a sermon effectively delivered ,these various provisions and enactments furnish a striking object-lesson as to the value of paper1 even to the public safety4 ,the wisdom of these precautions soon became evident4 ,notwithstanding all the care that had been exercised1 the supply ran low1 and after advertising for paper1 and ordering the people to produce all they had1 it was found necessary1 just before the battle of ,monmouth1 to send files of soldiers to search for the indispensable article wherever there was a likelihood of finding it4 ,in the garret of a house in which ,benjamin ,franklin had once lived and had his printing-office were found about twenty-five hundred copies of a sermon by ,rev4 ,gilbert ,tenant1 upon 8,defensive ,war10 which had been printed by ,franklin4 ,these were used for musket cartridges and 8wadding10 and in the battle that raged about old ,tenant church1 where fought representatives from every one of the thirteen colonies1 mingling their patriotic blood upon the historic field1 the sermon proved one of the most effective ever delivered4 ,the ,rev4 ,mr4 ,tenant1 when he penned his discourse1 probably had no idea that it would ever be delivered in so forceful a manner1 just outside the doors of his church4 ,the fact that these sermons were stored in the garret of ,benjamin ,franklin1 printer1 and held for payment1 will perhaps call forth a rueful smile from the modern printer1 who has himself had some experience of similar sort1 the final outcome of which was not so satisfactory as this use of these old sermons must have proved to the patriot printer ,franklin4 ,illustration3 ,,the ,,washers ,,and ,,beaters--,,pages #fb ,,and #fd ,great scarcity of paper ,as the war advanced1 the scarcity of paper caused much inconvenience4 ,it was on this account that the journal of the second session of the ,new ,york ,assembly1 in #agha1 was not printed4 ,in #aghi1 so it is stated1 the paper-mill nearest to ,albany1 ,new ,york1 was one at ,bennington1 in the state of ,vermont4 ,the product was frequently brought from the mill on horseback1 and although it was very coarse and unbleached compared with the paper of to-day1 it was so valuable that every torn or broken sheet was repaired with paste4 ,this work was so neatly and deftly done that in old copies of the 8,register10 preserved in the ,albany ,institute1 the patching can be seen only by holding the paper to the light4 ,appeal for rags ,the first mill to be established in the northern part of ,new ,york was erected at ,troy in #agic4 ,about that time1 or in #ahja1 the postmaster of the city issued a special plea under the heading1 8,please save your rags10 in which he said3 8,the press contributes more to the diffusion of knowledge and information than any other medium2 rags are the primary requisite in the manufacture of paper1 and without paper the newspapers of our country1 those cheap1 useful1 and agreeable companions of the citizen and the farmer1 which in a political and moral view are of the highest national importance1 must decline40 ,he then went on to show how1 with sufficient rags1 the paper-mills of the state could meet all demands2 how the patriotic saving of rags had been inculcated and was practiced in ,new ,england1 saving to ,connecticut alone #ej1jjj a year1 and how the thrifty ,new ,england housewife had reduced the methods of saving to a science1 or rather to a fine art1 and closed as follows3 8,the rich1 who regard the interest of their country1 will direct their children or domestics to place a bag or box in some convenient place as a deposit for rags1 that none may be lost by being swept into the street or fire2 the sales of which saving will reward the attention of the faithful servant1 and encourage the prosperous enterprise of prudence40 ,the establishment of the ,crane mills ,zenas ,crane1 of ,worcester1 ,massachusetts1 seeking a favorable site for a paper-mill1 visited ,berkshire ,county in #agii1 and finally decided upon a location on the south branch of the ,housatonic1 at ,dalton4 ,that small beginning was like the acorn from which springs the giant oak4 ,it was the foundation of the great paper interest of that region1 which has made the name of the beautiful hill county famous1 both for the importance and extent of the manufacture and for the excellence and fineness of its products4 ,as we have already seen1 the early paper-mills were greatly hampered by the scarcity of rags1 and matters grew worse instead of better during the last fifteen years of the century4 ,but the year #ahjj brought some relief4 ,matthew ,kooper1 of ,france1 who in the following year succeeded in making paper from straw and wood1 invented a process by which #gjj reams of clean1 white paper were turned out weekly from such old written1 printed1 and waste paper as had previously been thrown away4 ,in the face of a rag famine1 such a process was a great boon to the paper manufacturer4 ,the following appeal1 issued by ,zenas ,crane and his associates to the people of ,worcester in #ahja1 shows how great was the scarcity of rags at that time1 and helps to complete the history leading up to the erection of the new mill at ,dalton3 ,a rag famine ,,americans6 ,,encourage ,,your ,,own ,,manufactories1 ,,and ,,they ,,will ,,improve4 ,,ladies1 ,,save ,,your ,,rags4 ,as the subscribers have it in contemplation to erect a paper-mill in ,dalton the ensuing spring2 and the business being very beneficial to the community at large1 they flatter themselves that they shall meet with due encouragement4 ,and that every woman who has the good of her country and the interest of her own family at heart1 will patronize them by saving their rags and sending them to their ,manufactory1 or to the nearest ,storekeeper--for which the ,subscribers will give a generous price4 ,,henry ,,wiswall1 ,,zenas ,,crane1 ,,john ,,willard4 ,worcester1 ,feb4 #h1 #ahja4 ,the ,butler mills of early days ,a few years later1 but yet early in the life of the nineteenth century1 ,zebediah ,butler1 ,sr41 and his son1 ,zebediah ,butler1 ,jr41 were interested in a paper-mill at ,hubbell's ,falls1 ,vt41 and it was here that ,oliver ,morris ,butler1 elder brother of ,j4 ,w4 ,butler1 learned his trade--here1 too1 ,j4 ,w4 ,butler was born4 ,the paper made was of the kind now known as ,straw ,wrapping4 ,later this mill became the property of ,james ,i4 ,cutler1 and ,oliver ,morris ,butler went south to ,lee1 ,massachusetts1 to perfect his knowledge of the paper industry1 there having been erected at ,lee a large and modern plant representative of the latest and best ideas then known to the art of paper-making4 ,in #ahdj ,oliver ,morris ,butler returned to ,hubbell's ,falls1 and1 being unable to collect certain obligations due him1 took paper in part payment--this particular invoice of finished paper he brought west to ,chicago4 ,the venture1 while not profitable1 is yet of much interest1 as it practically marks the beginning of the present ,j4 ,w4 ,butler ,paper ,company4 ,the ,butler mills the first in the ,west ,in #ahda ,oliver ,morris ,butler moved west into ,illinois1 locating at ,st4 ,charles1 a town about thirty miles from ,chicago and situated upon the ,fox ,river4 ,here he immediately built a wrapping-paper mill2 later1 and upon the opposite bank of the same stream1 he erected a print-paper plant1 the first of its kind west of ,pittsburg4 ,it is also recorded in the ,atlas ,biographical ,dictionary that ,simeon and ,asa ,butler1 members of another branch of the ,butler family1 made the first letter-paper1 the product of an ,american mill1 that was used in the ,senate of the ,united ,states4 ,the great ,fourdrinier machine ,the desire for improvement in material conditions1 for better implements and better methods1 has marked every stage of man's advance4 ,the same spirit that led primitive man to seek a better and more convenient medium of expression than the cumbersome bowlder or the carved obelisk1 manifested itself again1 centuries later1 in the untiring zeal with which manufacturers sought to improve a product that may be considered the final successor of the bowlder and the obelisk4 ,the beginning of the century saw many improvements in the methods of paper-making4 ,in #ahjd ,messrs4 ,henry and ,seely ,fourdrinier1 enterprising and public-spirited stationers doing business in ,england1 brought to a good degree of perfection the great machine which bears their name1 and which is described at some length in a subsequent chapter dealing with the methods of modern paper manufacture4 ,the machine had been invented1 though not perfected1 a year or two previously1 by a ,mr4 ,roberts in ,france2 in #ahje1 ,mr4 ,donkin1 the engineer of the ,fourdrinier ,brothers1 who had built the machine1 further improved it by altering the position of the cylinders so as to dispense with an upper web4 ,by this change the process was so simplified that the work of six vats could be done in twelve hours4 ,these improvements were made in a paper-mill at ,two ,waters1 ,england2 but the machine that can now do in a day the work that formerly required three months was not immediately introduced into this country4 ,many new mills ,the increase of paper-mills in the ,united ,states had been so rapid that in #ahaj the number in the country was stated to be #ahe4 ,in #ahaa1 ,zenas ,crane1 who had built the first mill at ,dalton1 since known as the ,berkshire ,mills1 erected a new mill at the lower falls of the ,housatonic4 ,these pioneers gave a great impetus to the manufacture1 and paper-mills sprang up as if by magic along all the swift-flowing mountain streams of ,new ,england4 ,a paper-mill1 the first built in the ,british ,american provinces1 was erected at what is now ,bedford1 and in the same year1 #ahaf1 a paper factory was put into operation at ,pittsburg1 ,pennsylvania4 ,it was operated by a #af horse-power steam-engine1 employed forty persons1 and with an annual output valued at only #bj1jjj required the consumption of #aj1jjj bushels of coal and the use of #abj1jjj pounds of rags1 showing that the method must have been slow and cumbersome1 and the margin of profit small4 ,duty on books ,it is believed that the ,gilpins1 who were celebrated paper-makers on the ,brandywine1 near ,philadelphia1 were the first to introduce paper machinery from ,france and ,england1 about the year #ahbj1 but the experiment proved so expensive that it met with little encouragement at that time4 ,some interesting facts were brought out during this year by a petition to ,congress from the paper-makers of ,pennsylvania and ,delaware1 who asked for a duty on paper1 claiming that seventy paper-mills1 with ninety vats1 employing #iej persons1 and using #b1fjj tons of rags1 with an annual output of #ejj1jjj in value1 had by foreign competition been reduced to seventeen vats4 ,the allied trades of printing and publishing were so closely connected with paper-making that what affected one affected all2 it was this community of interests that led representatives of the three industries to unite1 in #ahbb1 in a memorial to ,congress1 urging that the duty on books should not be reduced1 as the books1 entirely of ,american products and manufacture1 which were issued in the country1 amounted in value to more than #a1jjj1jjj per annum4 ,illustration3 ,,cut--,,page #ei ,,washed--,,page #fb ,,bleached--,,page #fc ,,rags ,,in ,,various ,,stages ,the calender invented ,notwithstanding foreign competition1 possibly because of that stimulus1 improvements were constantly being made in methods and machinery4 ,the agitator now used on paper machines1 consisting of a semi-cylindrical cradle vibrating so as to prevent the fibers from being arranged parallel one to another1 the result of which would be to make the paper weaker in one direction than in the other1 was patented by ,reuben ,fairchild of ,trumbull1 ,connecticut1 in #ahbi4 ,in the following year ,thomas ,gilpin of ,philadelphia invented what are called 8calenders10 for giving the polished surface to paper4 ,these are described later1 in ,chapter ,v4 ,true cylinders were first made in this same year by an inventor in ,england4 ,the result was gained by grinding the rollers together while a stream of water flowed over them1 this operation requiring many weeks4 ,through these various inventions and improvements1 and through the introduction of machinery from ,europe1 by means of which the coarsest of rags and other materials were cleaned1 bleached1 and purified1 and increased three hundred per cent in value1 a decided impetus was imparted to the manufacture4 ,improved machinery ,the advance in the industry during the following years was so marked that in #ahdb1 according to an estimate made at a meeting of paper-makers held in ,new ,york ,city in that year1 the paper-mill property of the ,united ,states was valued at #af1jjj1jjj1 and the annual output at #ae1jjj1jjj1 while the value of rags imported from ,europe amounted to #dfh1bcj1 and the raw stock1 rags1 and other material collected in the ,united ,states to #f1jjj1jjj4 ,with the adoption1 in #ahdc1 of the devices for a rotating strainer1 for draining water from the pulp in the washing or beating vats1 came another advance in the process of paper-making4 ,the first paper-house in ,chicago ,in #ahdd a jobbing house was opened in ,chicago by ,oliver ,morris ,butler to dispose of the paper made at his ,st4 ,charles ,mill4 ,several years later ,j4 ,w4 ,butler1 the present head of the ,j4 ,w4 ,butler ,paper ,company1 was placed in sole charge of the ,chicago branch4 ,oliver ,morris ,butler was also a part owner and president of the ,lockport ,paper ,company1 of ,lockport1 ,illinois1 a successful plant erected for the manufacture of ,straw ,board1 and he remained active in the trade up to the time of his death1 which occurred in #ahhh4 ,genealogy of the ,butlers as paper-makers ,the store which he established in #ahdd and put under the management of his younger brother1 ,j4 ,w4 ,butler1 touches closely1 through him1 his ancestors1 and their earlier years as paper-makers1 nearly the whole of the nineteenth century in the line of the paper industry in this country4 ,that this direct branch of the ,butler family may have had even earlier identification with paper-making is not improbable2 the family line is clearly and directly traceable as continuous residents in ,america back to the earlier half of the seventeenth century1 only a few years subsequent to the ,pilgrims' landing1 but the meager records of our earliest settlers seldom speak of their vocations1 and our first positive knowledge of the ,butler family's connection with the paper industry is early in the nineteenth century4 ,,chapter ,,iv ,,early ,,methods ,,of ,,paper-,,making 8,as far as the ,east is from the ,west10 so great is the difference between the methods and processes of the slow-going ,orient and those that prevail in the ,occident4 ,it is fully a century and a half since ,berkeley gave expression to his faith in the high destiny of the ,west3 8,westward the course of empire takes its way2 ,the four first acts already past1 ,a fifth shall close the drama with the day2 ,time's noblest offspring is the last40 ,progress of the ,west ,as the years followed each other swiftly in the past1 it became strikingly evident that the world must look to the ,occident for industrial activity and progress1 and for the practical application of new inventions and discoveries4 ,and yet1 through the inevitable exception that proves the rule1 we occasionally find ,east and ,west working along strikingly similar lines4 ,the making of paper by hand1 as carried on in our own country in early days1 and to a limited extent at the present time1 furnishes such an exception4 ,in many respects1 the process is not unlike that followed by the ,chinese in making paper from the bark of the mulberry-tree1 which has already been described in the preceding chapter4 ,in either case1 whatever the material employed1 the first step1 which was of prime importance1 was to remove from the fibers all glutinous1 resinous1 or other superfluous matter4 ,the fibers are the slender1 elongated cells1 the enduring portion of the plant that gives to the paper its strength1 toughness1 and elasticity4 ,decomposition of rags ,before the science of chemistry had been called upon to furnish its potent aid in the process of paper-making1 the rags used were moistened and piled together in some warm1 damp place1 often in a cellar1 where they were left to decay for a period--twenty days or more4 ,during this time1 the perishable portion1 sometimes spoken of as vegetable gluten1 fermented or decayed to such an extent that it could be washed from the fibrine1 or long1 white elastic filaments4 ,before being submitted to the process of decomposition1 the rags were of course dusted1 and1 as far as possible1 cleansed from all mineral1 foreign1 or indissoluble substances1 after which they were cut into small pieces4 ,when the fermentation engendered by heat and moisture had done its important work1 the rags were boiled and washed1 and finally beaten to a smooth pulp by the use of mallets4 ,in the early days of paper-making1 before the discovery of the use of chemical agents to remove the coloring matter1 the color of the paper was determined by that of the rags or other material1 modified somewhat by the boiling and washing4 ,when it was discovered that certain chemicals would dissolve or separate the coloring matter from the tissue1 one great factor in the cost of making white paper was eliminated4 ,lye1 lime1 solutions of chlorine and of chloride of lime were employed for the purpose4 ,hand-made process ,the fibers having been separated1 by this slow and tedious method1 from all foreign matter1 they were placed in a vat1 with a proper admixture of water to form a soft1 slightly cohering mass of 8pulp40 ,the next step in the process was the forming of the paper sheets4 ,for this purpose the paper-maker employed a fine wire screen1 or cloth1 called the 8mold10 which was oblong in shape1 and supported by a light frame underneath4 ,above this was placed a very shallow frame known as the 8deckel10 which in size and shape corresponded exactly with the mold4 ,dipping the mold into the mass of pulp1 the operator filled it even with the top of the deckel1 the thickness of the paper being determined by the depth of the deckel-frame4 ,then as the water from the pulp drained through the wire cloth1 the operator moved the mold back and forth1 giving a constant1 even1 and gentle motion to the mass within4 ,the watermark ,the manner in which the wires of the mold were arranged gave to certain papers their distinguishing characteristics4 ,in some molds the wire was woven like cloth1 and the product was therefore known as 8wove0 paper2 in others1 the small wires ran only one way1 straight and very close together1 and were crossed by stronger wires an inch or so apart1 the paper in this case being called 8laid0 paper4 ,at some point in the wire of the mold a small figure was worked out1 also in wire1 and as the pulp was shaken it became a little thinner over the design1 leaving the impress known as the 8watermark40 ,when the pulp had been properly drained1 and matted together1 the mold was passed on to another operator1 who was known as the 8coucher10 from the fact that his work was the turning of the moist sheet of pulp upon a sheet of felt stretched over a board termed a 8couch40 ,over this first layer of pulp was placed another sheet of felt1 then another mold full of the pulp1 and so on until there was obtained a pile1 or 8post10 as it was called1 several quires in thickness4 ,the layers were then subjected to heavy pressure1 by which as much of the water as possible was squeezed out1 when the sheets of felt were removed1 and pressure was applied a second time to the paper that remained4 ,the sheets of paper on being taken out were hung over ropes or poles to dry1 in some room or loft4 ,sizing ,at this point in the process the paper would be open and porous1 and would naturally absorb ink1 instead of carrying it in lines or letters upon its surface4 ,to overcome this defect1 the paper was dipped in a solution made of clippings of hides1 horns1 or hoofs1 or in the gelatine prepared from leather and parchment clippings4 ,the process was1 and is still1 termed 8sizing10 while the material is known as 8size10 and is used to render the paper non-absorbent1 also to fill up the pores and give an even surface4 ,after being dipped in this solution1 the sheets were pressed again1 and for a second time hung up to dry2 if a smoother surface was desired1 it was obtained by passing the paper between metal rollers4 ,bank of ,england notes ,hand-made paper is now made to a limited extent in ,america1 and to a still greater extent in ,england4 ,all ,bank of ,england notes are printed on hand-made paper1 two notes to a sheet1 so that three edges of every note are rough4 ,working under the old method1 it took three men a day to mold1 press1 and hang up to dry1 or finish1 four thousand small sheets of paper1 while the process from beginning to end required about three months4 ,from tree to paper in a day ,in these modern days1 as will be seen later1 paper can be made in twenty-four hours from a tree standing in the forest1 in the glory of its full strength and vigor2 though in actual practice a longer time is taken in covering all the different processes4 ,truly the times are changed1 and everything is changed with them6 ,illustration3 ,,after ,,leaving ,,the ,,beaters--,,page #fd ,,after ,,leaving ,,the ,,jordan--,,page #ga ,,rag ,,pulp ,,chapter ,v ,,modern ,,paper-,,making ,the modern mill ,though the steady march of progress and invention has given to the modern paper-maker marvelous machines by which the output is increased a thousand-fold over that of the old1 slow methods1 he still has many of the same difficulties to overcome that confronted his predecessor4 ,while the use of wood pulp has greatly changed the conditions as regards the cheaper grades of this staple1 the ragman is to-day almost as important to the manufacturer of the higher grades as he was one hundred years ago1 when the saving of rags was inculcated as a domestic virtue and a patriotic duty4 ,methods have changed1 but the material remains the same4 ,in a complete modern mill1 making writing and other high-grade papers1 the process begins with unsightly rags as the material from which to form the white sheets that are to receive upon their spotless polished surface the thoughts of philosophers and statesmen1 the tender messages of affection1 the counsels and admonitions of ministers1 the decisions of grave and learned judges1 and all the 8,wisdom of things1 mysterious1 divine10 that 8,illustriously doth on paper shine10 as was duly set forth in rhyme by the 8,boston ,news ,letter0 in #agfi4 8,the bell cart will go through ,boston about the end of next month10 it announced1 and appealed to the inhabitants of that modern seat of learning and philosophy to save their rags for the occasion1 and thus encourage the industry4 ,the methods of to-day ,the rags do not come to the mammoth factories of to-day in 8bell carts10 but by the carload1 in huge bales1 gathered from all sections of this great ,republic1 as well as from lands beyond the eastern and the western oceans4 ,the square1 compact1 steam-compressed bundles are carried by elevators well up toward the top of the building1 where they await the knife of the 8opener40 ,when they have been opened1 the 8feeder0 throws the contents by armfuls into the 8thrasher40 ,the novice or layman1 ignorant of the state in which rags come to the mill1 will find their condition a most unpleasant surprise1 especially disagreeable to his olfactory nerves4 ,yet the unsavory revelation comes with more force a little farther on1 in the 8assorting-room40 ,the thrasher ,the 8thrasher0 is a great cylindrical receptacle1 revolving rapidly1 which is supplied with long wooden beaters or arms1 passing through a wooden cylinder1 and driven by power4 ,the sorting room ,when the rags have been tossed in1 there ensues a great pounding and thrashing1 and the dust is carried off in suction air-tubes1 while the whipped rags are discharged and carried to the 8sorting0 and 8shredding0 room4 ,here the rags are assorted as to size1 condition1 and the presence of buttons1 hooks and eyes1 or other material that must be removed4 ,then those that need further attention are passed on to the 8shredders10 these as well as the 8sorters0 being women4 ,the 8shredders0 stand along a narrow counter2 in front of each one there is fastened a long scythe-blade1 with its back toward the operator and its point extending upward1 the shank being firmly fixed to the table or operating board4 ,here buttons1 hard seams1 and all similar intruders are disposed of1 and the larger pieces of rags are cut into numerous small ones on the scythe-blades4 ,the rags thus prepared are tossed by the women into receptacles in the tables4 ,the work in this room is the most disagreeable and unwholesome of any in the entire process of manufacture1 and this despite the fact that these rags1 too1 have been thrashed1 and freed from an amount of dust and dirt beyond ordinary belief4 ,the higher grades ,while watching the operations carried on here1 it is impossible to repress the wish that rags might be bought otherwise than by the pound1 for1 unfortunately1 filth1 dust1 and dirt weigh1 and to wash rags only reduces the weight4 ,while this is a true reflection of the condition in the average mill1 it is pleasant to know1 however1 there are others of the higher class that are decided exceptions1 as far as dust and dirt are concerned4 ,such are the mills making high-grade ledger and bond papers1 as well as the mill manufacturing the paper that is used for the printing of our 8greenbacks10 to which further reference will be made later4 ,in these exceptional mills everything is neat and perfectly clean1 all the stock used being new and fresh from the cotton or linen mills1 or from factories producing cloth goods1 like shirt and corset factories1 and others of the same sort4 ,the sorting and shredding room is always large and light1 with windows on all sides1 and is well ventilated1 offering a decided contrast in many respects to the less cleanly mills first referred to1 where the women must wear bonnets or hoods for the protection of the hair4 ,in either case the process is certainly an improvement over the old plan of leaving the rags to decay in a cellar to expedite the removal of the glutinous matter4 ,the cutter ,from the 8sorting0 and 8shredding0 room the rags are conveyed to the 8cutter10 where they are cut and chopped by revolving knives1 leaving them in small pieces and much freer from dust and grit4 ,various ingenious devices are employed for removing metal and other hard and injurious matter1 magnetic brushes serving this purpose in some mills4 ,the devil ,when the 8cutter0 has finished its work1 the still very dirty rags go for a further cleansing to the 8devil10 or 8whipper10 a hollow cone with spikes projecting within1 against which work the spikes of a drum1 dashing the rags about at great speed4 ,human lives are often freed of their baser elements and restored to purity and beauty through the chastening influences of tribulation or adversity2 in like manner the 8whipper0 carries the rags forward a step in the process of purification that is necessary before they can be brought to their highest usefulness4 ,but the cleansing process1 which is only a preparation for what is to follow1 does not end with the 8whipper10 the latter having served merely to loosen1 not to dislodge1 a great deal of dust and dirt4 ,the duster ,the final operation in the preliminary cleaning is performed by the 8duster0 proper1 which is a conical revolving sieve4 ,as the mass of rags is tossed and shaken about the loosened dust is carried away by the suction of the air1 which draws the dust particles into tubes furnished with suction fans4 ,in most modern mills the rags are carried forward from the 8duster0 on an endless belt1 and a careful watch is kept upon them as they emerge to detect the presence of unchopped pieces1 buttons1 or other foreign substances4 ,the journey of the rags over this endless belt or conveyor terminates in a receiving-room1 in the floor of which there are several openings1 and immediately below these the mouths of the 8digesters10 which are in a room beneath4 ,the digester ,the 8digesters10 as they are suggestively and appropriately termed1 are huge revolving boilers1 usually upright1 which often have as great a diameter as eight feet1 with a height of twenty-two feet1 and whose digestive capacity is upward of five tons of rags each4 ,cooking of rags ,the rags that are to be 8cooked0 are fed into the 8digesters0 through the openings in the floor1 and the great movable manhole plates are then put in place and closed1 hermetically sealing the openings or mouths through which the boilers have been fed1 these having first been charged with a mixed solution of lime and soda1 and with live hot steam in lieu of gastric juice as a digesting fluid and force4 ,in some mills the boilers are placed in a horizontal position1 while in others they are in the form of a large ball or globe1 in either case being operated in the manner described2 those of upright form1 however1 are most commonly in use4 ,the rags are boiled under steam pressure of about forty pounds to the square inch1 and the cooking is continued from twelve to fourteen hours4 ,illustration3 ,,the ,,modern ,,fourdrinier ,,machine--,,page #gc ,the washers or ,hollanders ,it is here that the process of cleaning begins in earnest2 and as the mass of rags is tumbled about in its scalding bath of steam-heated lime-water1 or 8milk of lime10 the coloring and glutinous matters1 as well as all other impurities1 are loosened from the fibers1 which are in the end so cleansed and purified as to come forth unstained and of virgin purity4 ,having been sufficiently boiled and digested1 the mushy material1 still looking dark and forbidding1 is emptied onto the floor below or into receptacles placed directly beneath the boilers1 where the color and dirt are allowed to drain off4 ,the mass is then conveyed to the 8washers10 great tub-like receptacles1 which are shown among the illustrations1 and which are known as 8,hollanders10 from the fact that these rag engines were invented in ,holland1 about the year #agej ,a4 ,d4 ,they are oval-shaped tubs1 about twenty feet long1 nine feet wide1 and three feet high1 varying somewhat according to the conditions4 ,each tub is divided for two-thirds of its length by an upright partition1 or 8mid-feather10 as it is called1 which makes a narrow course around the vat4 ,on one side of the partition the tub is raised in a half-circle1 close to which revolves an iron roll about three or four feet in diameter1 and covered with knives2 in the bottom of the tub1 and directly under the revolving roll1 is another set of knives called a 8bed-plate10 which is stationary1 and against which the roll can be lowered4 ,but not to anticipate4 ,when the emptyings from the boiler have been thrown into the 8washer0 a continuous stream of water is turned in at one end1 the knife-roll having been adjusted so as to open up the rags as they are set in motion4 ,these then begin a lively chase around the edge of the vat1 through the racecourse formed by the 8mid-feather10 and under the rag-opening knives1 where the water is given a chance to wash out all impurities2 then on up the incline over the 8back fall10 so-called from the elevation in the tub4 ,a cylinder of wire cloth1 partly immersed in the moving mass1 holds back the now rapidly whitening fibers1 while the dirty water escapes into buckets inside the wire cloth drum1 and is discharged into and through an escape-spout4 ,the heavy particles of dirt settle into what is termed a 8sand-trap0 at the bottom of the tub4 ,bleaching material ,as the water clears1 the roll is lowered closer and closer to the bottom of the bed-plate1 in order to open up the fibers more thoroughly for the free circulation of the water among them4 ,when the several agencies of the 8washer0 have accomplished their purpose1 and the water runs clear and unsullied1 a bleaching material is put into the mass1 which in the course of from two to six hours becomes as white as milk4 ,the dirty offscourings of all ragdom1 first seen in the original bales1 and gathered from the four quarters of the globe1 have endured many buffetings1 many bruisings and tribulations1 and having been washed come forth pure1 sweet1 and clean4 ,from the washers the rags are precipitated through a trap into drainers1 which are chambers made of stone and brick1 with a false bottom1 through which the water is allowed to drain4 ,this rag pulp1 now called half stock1 is kept in this receptacle until the water and liquor are thoroughly drained off1 when it becomes a white and compact mass of fibers4 ,the drainers ,the rags should stand in the drainers for at least one week1 though better results are obtained if they are left for a period two or three times as long1 as the fibers become more subdued4 ,the process of paper-making1 as it has already been described1 applies more particularly to papers made from rags4 ,to-day a very large proportion of the cheaper papers are made from wood1 either entirely or in part1 and these wood-made papers are subjected to a different treatment1 to which further reference will be made in this chapter4 ,the beaters ,from the drainer the mass is carted to the beating engine1 or 8beater10 which is very similar in construction to the washer just described4 ,the knives on the roll in the beater are grouped three together instead of two1 and are placed nearer the bottom or bed-plate in order to separate more thoroughly the fibers4 ,in the beater are performed many and varying manipulations1 designed not only to secure a more perfect product1 but also to produce different varieties of paper4 ,it is the theory of the beating process that the fibers are not cut1 but are drawn out to their utmost extent4 ,in watching the operations of the 8beater10 one notices on the surface of the slowly revolving mass of fibers1 floating bluing1 such as the thrifty housewife uses to whiten fine fabrics4 ,this familiar agency of the laundry is introduced into the solution of fibers with the same end in view that is sought in the washtub--to give the clear white color that is so desirable4 ,many of the inventions and discoveries by which the world has profited largely have been due primarily to some fortunate accident1 and according to a pretty story upon which paper-makers have set the seal of their belief for more than one hundred and fifty years1 the use of bluing was brought about in the same way4 ,the bluing story ,about the year #agdf1 so runs the story1 a ,mrs4 ,buttonshaw1 the wife of an ,english paper-maker1 accidentally dropped into a tub of pulp the bag of bluing1 or its contents1 which she was about to use in a washing of fine linen4 ,frightened at what she had done1 and considering it the part of wisdom to keep silence1 she discreetly held her peace and awaited results4 ,but when her husband had expressed great wonder and admiration over the paper made from that particular pulp1 and had sold it in ,london at an advance of several shillings over the price of his other paper1 which had not met with any such accident1 she realized that the time for silence had passed4 ,her account of the happy accident led her grateful husband to purchase a costly scarlet cloak for her on his next visit to ,london town4 ,this accident brought about another result which was to prove of inestimable value to the future paper-maker--the use of bluing in paper when especial whiteness is desired4 ,engine-sizing ,important as the bluing or coloring is1 however1 it is only one of the numerous operations or manipulations that take place in the beater4 ,many of these1 such as engine-sizing and body-coloring1 require skill and constant watchfulness4 ,here1 too1 if anywhere1 adulteration takes place4 ,it is sometimes necessary to secure a fine-appearing paper at small cost1 and it is profitable to add to its weight4 ,in such cases1 a process of 8loading0 takes place here1 and clay or cheap1 heavy fibers are added4 ,clay is of value not only to increase the weight1 but also to render the paper more opaque1 so as to prevent type or illustrations from showing through1 while at the same time it makes possible a smoother surface by filling the pores in the paper4 ,but while it adds to the weight1 clay must1 of necessity1 weaken the paper4 ,in engine-sizing1 which is done in the beater1 the size is thoroughly incorporated with the fibers as these revolve or flow around the engine4 ,this sizing renders the paper more nearly impervious to moisture4 ,the difference between a paper that is sized1 and that has a repellent surface which prevents the ink from settling into it when it is written upon1 and an ordinary blotting-paper with its absorbent surface1 is due entirely to the fact that the former is most carefully treated with sizing1 both in the beating engine and in the size tub or vat referred to later1 whereas in the latter paper it is omitted4 ,body-coloring ,if the paper is to be tinted or body-colored1 colors made from aniline are generally used4 ,only in the highest grade of writing-paper1 and in some few papers that demand colors fast to the light1 is any other order of coloring matter employed4 ,as may be easily imagined1 considerable skill is required to secure exactly the desired tint1 and to get the coloring matter so evenly mixed that each small fiber shall receive its proper tint1 thus insuring that the paper when finished shall be of uniform color and not present a mottled appearance4 ,machine for making continuous web ,when the operations of the beating engine have been completed1 a most interesting process begins1 which marks a vast advance over the earlier method of forming the sheets of paper with mold and deckel1 straining off the water1 and shaking the frame with a quick motion to mat the fibers together4 ,the patient striving toward something better1 which has marked all the centuries since man first learned to carve his rude records1 finds its consummation in the process of making paper in a continuous web4 ,this result is accomplished by a machine first invented by ,louis ,robert1 a workman in a mill at ,enonnes1 ,france1 who obtained a ,french patent1 with a bounty of eight thousand francs for its development4 ,this he later sold to ,m4 ,didot1 the proprietor of the mill1 and the latter crossed the ,channel into ,england1 where1 with the aid of a skilled mechanic1 the machine was in a measure perfected1 and then sold to ,henry and ,sealy ,fourdrinier4 ,they1 with the further aid of ,bryan ,donkin1 their employe and expert engineer1 made many additional improvements1 and sunk in the enterprise some sixty thousand pounds sterling1 for which their only reward was blighted hopes and embittered lives4 ,in #ahdg the ,london 8,times0 made a fruitless appeal on behalf of the surviving brother1 who was eighty years of age1 and in great poverty4 ,it is seldom that the world voluntarily makes return to those who have bestowed upon it great material or moral benefits1 though it is ever ready to expend its treasure for engines of destruction1 and to magnify and reward those who have been most successful in destroying human life4 ,first machine mill ,the first 8machine0 mill was started at ,frogmore1 ,hertz1 ,england1 in #ahjc1 which was the year of the great ,louisiana ,purchase by the ,united ,states1 and it is not difficult to say which event has been productive of the greater and more beneficial results to this nation4 ,through this invention and its improvements the modern newspaper and magazine1 with their tens and hundreds of thousands of copies daily1 have been made possible1 and men of all classes have been brought in touch with the best thought of the day4 ,whatever makes for greater intelligence and enlightenment throughout a nation makes for the greater stability of the national life1 and gives new emphasis to ,bulwer's words3 8,take away the sword2 ,states can be saved without it--bring the pen40 ,the power of the pen ,if to-day the power of the pen over the sword is greater than it has ever been before1 its increased and increasing influence must be credited in large measure to the inventive genius and the public-spirited enterprise that has made possible the great output of our modern paper-mills4 ,so thoroughly did these forces do their work in the beginning1 that in the century that has elapsed since the ,fourdrinier brothers sacrificed themselves and their means in the perfecting of their machine1 there have been really no changes in the fundamental principle4 ,those that have been made have been in the nature of further development and improvement1 such as increasing the speed and widening the web1 thereby multiplying the product many fold4 ,illustration3 ,,the ,,first ,,press ,,rolls--,,page #ge ,the ,jordan engine ,but to resume the interesting journey of the rags1 which had reached a state of purification and perfection as pulp1 and which we left in the beaters4 ,in some grades of paper the perfected and prepared pulp is taken from the beaters and passed through what is known as a 8refining0 or 8,jordan0 engine2 this for the purpose of more thoroughly separating the fibers and reducing them to extreme fineness4 ,the refining engines1 are1 however1 used only in the manufacture of certain grades of paper4 ,the stuff chest ,the pulp is next taken from the beater or refining engine1 as the case may be1 to what is called a 8stuff-chest10 an inclosed vat partly filled with water1 in which a contrivance for shaking and shifting1 properly called an 8agitator10 keeps the fibers in suspension4 ,the screen ,from the stuff-chest the mixture is pumped into what is known as the 8mixing0 or 8regulating0 box4 ,here the stream first passes over the 8sand-tables0 in a continuous flow4 ,these are composed of little troughs with cross-pieces1 and are covered at the bottom with long-haired felt1 to catch any sand or dirt that may still adhere after the numerous operations to which the pulp has been subjected4 ,the flow is then forced through the 8screen10 which is a horizontal piece of metal pierced with slots4 ,for very fine paper1 these slots are so small as to be only one one-hundredth of an inch in width4 ,they are usually about a quarter of an inch apart4 ,through these tiny apertures the fibers must find their way1 leaving behind in their difficult passage all lumps1 dirt1 or knotted fibers which would mar the perfection of the product toward which they are tending4 ,a vibrating motion is given to the screen as the flow passes over it1 or revolving strainers may be used4 ,the flow onto machine ,when the screen has finished its work1 the water carrying the pulp in solution flows in an even stream1 whose volume varies according to the width of the web of paper to be produced1 through a discharge-cock onto the ,fourdrinier or cylinder machine1 as the case may be1 each of which will be duly described4 ,this stream has a filmy appearance1 and is of diverse color1 depending upon the shade of paper to be produced4 ,from its consistency1 which is about that of milk1 it is difficult to imagine that it floats separate particles of fiber in such quantities as1 when gathered on the wire cloth and passed to a felt blanket and then pressed between rollers1 to form in a second of time a broad web of embryo paper sufficiently strong and firm to take definite form4 ,man's mastery of the process by which this startling and wonderful change is effected has come as one of the rewards of his long and patient study4 ,the ,fourdrinier machine1 which preserves at least the name of the enterprising developers of the invention1 takes up the work that was formerly done by the molder4 ,the wire cloth upon which the fibers are discharged as described is an endless belt1 the full width of the paper machine4 ,upon this the fibers spread out evenly1 being aided by a fan-shaped rubber or oil cloth1 which delivers the smooth stream under a gate regulated to insure perfect evenness and to fix uniformly the fibers of the web now commencing its final formation4 ,deckel-straps ,deckel-straps of india-rubber are fastened on both sides of the wire screen1 and move with it1 thus holding the watery pulp in place4 ,the deckel-straps are adjustable1 and fix or regulate the width of the paper4 ,these and the gate1 or 8slicer10 are attached to what is termed the deckel-frame1 which corresponds to the deckel used by paper-makers in the days when the manufacture was carried on by hand4 ,endless wire cloth ,as the stream flows onto the endless belt of wire cloth1 the water which has borne the fibers filters into the trough beneath4 ,being charged with very fine fibers1 size1 coloring matter1 and other similar ingredients1 it is carried back into the pulp-chest1 to save these materials1 as well as to contribute again to the extra supply of water needed4 ,the save-all ,for this reason the trough into which it falls from the revolving 8wire0 is called the 8save-all40 ,a shaking motion is imparted to the 8wire0 from the frame upon which rest the rolls that keep it in its never-ending round4 ,this aids in draining away the water1 and mats or interlaces the fibers together4 ,at the end of the 8save-all10 where the fibers are to leave the 8wire0 for the next stage of their journey1 suction-boxes are placed1 provided with an air-pump to take up the surplus water that has not yet found its way through the meshes4 ,the dandy roll ,between these suction-boxes above the wire is a wire-covered roll1 which impresses the newly formed sheet2 this impression cylinder is called a 8dandy roll10 and it is from this that the web receives the markings or impressions that characterize different papers4 ,all watermarks1 patterns1 and designs which it is desired to have appear in the paper are put upon this roll1 and here impressed upon the soft sheet1 which is clarified and left transparent at the points of contact4 ,thus the impression is permanently fixed in the fiber1 so that it can be seen at any time by holding the sheet to the light4 ,the power of suggestiveness is a quality which is highly esteemed wherever it is found1 and which frequently furnishes a standard of judgment4 ,judged by such a criterion1 the impression cylinder1 or 8dandy roll10 has an added value1 for in all probability its operation suggested the idea of printing from cylinders1 as in our present web or perfecting presses4 ,the press-rolls ,the matted pulp1 now having sufficient body1 passes on between two rolls covered with felt1 which deliver the web of damp paper upon an endless belt of moist felt1 while the 8wire0 passes under and back to continue a fresh supply4 ,the paper is as yet too fragile to travel alone1 and the web felt carries it between two metal rolls called the first press-rolls4 ,these squeeze out more water1 give a greater degree of compactness to the fibers1 smooth the upper surface1 and finally deliver the web of paper to a second felt apron1 which carries it under and to the back of the second press-rolls4 ,in this way the under surface comes to the top1 and is in its turn subjected to the smoothing process4 ,a delicate scraper or blade1 the length of the press-rolls1 is so placed on each roll that should the endless web from any cause be broken1 the blade may operate with sufficient force to prevent the wet paper from clinging to the rolls and winding about them4 ,from this point the paper travels alone1 having become firm and strong enough to sustain its own weight2 passing above the second press-rolls1 it resumes its onward journey around the drying cylinders1 passing over and under and over and under4 ,the dryers ,the drying cylinders are hollow and heated by steam1 their temperature being regulated according to requirements4 ,these driers1 made from iron or steel1 are usually from three to four feet in diameter1 and vary in length according to the width of the machine4 ,there are from twelve to fifty of these cylinders1 their number depending upon the character and weight of the paper to be produced1 very heavy sheets requiring many more drying cylinders than sheets of lighter weight4 ,tensile strength ,strange1 almost phenomenal1 conditions come about in the transformation from filmy pulp to finished paper4 ,a sheet which1 though formed1 is at the first press-roll too fragile to carry its own weight1 becomes possessed of a final strength and power that is almost incredible4 ,the myriad of minute fibers composing the sheet1 upon drying uniformly1 possesses great aggregate strength4 ,a sheet of paper yields readily to tearing1 but the same sheet1 when a perfectly even tension is applied1 will demonstrate that it is possessed of wonderful resisting power4 ,in evidence may be cited an instance that seems almost beyond belief4 ,through some curious mishap a web of heavy paper1 in fact1 bristol board1 which had been thoroughly formed1 was suddenly superheated and then cooled while still on the driers4 ,this was caused by a difference in temperature of the driers and resulted in the sudden contraction of the web of bristol2 the strain on the machine was so great that not only were the driving-cogs broken on two of the driers around which the paper was at the moment passing1 but the driers themselves were actually lifted out of place1 showing a resisting power in the paper of at least several tons4 ,the calenders ,the paper now passes to the upright stack of rolls shown in the illustrations1 which are known as 8calenders40 ,the word is derived from calendra2 a corruption of cylindrus1 a roller or cylinder1 they are simply rollers revolving in contact1 and heated from the interior by steam4 ,these calenders are used for giving to the paper a smooth and even surface1 and are also employed in the smoothing and finishing of cloth4 ,speed of machines ,the speed with which the paper passes through these cylinders is remarkable1 from one hundred to five hundred feet running through and over the machine in a minute2 and in some of the most recent mills the web is as wide as one hundred and fifty-six inches 7thirteen feet72 this is very nearly double the average machine width of a few years ago1 while the speed has increased in proportionate ratio2 only a very few years ago the maximum speed was from two hundred and fifty to three hundred feet per minute2 at this writing 7#aijj7 there are machines in operation which run as high as five hundred feet per minute4 ,but great as has been the increase in the production of paper1 the demand has kept pace steadily4 ,the wonderful product of the rag-bag holds an invincible position in the world's economy4 ,illustration3 ,,the ,,size-,,tub--,,page #ha ,five miles in a roll ,for machine-finished book and print papers1 as well as for other cheaper grades1 the process ends with the calenders1 after which the paper is slit into required widths by disk-knives1 which are revolving1 and so cut continuously4 ,paper intended for web newspaper presses is taken off in continuous rolls of the widths required1 varying from seventeen to seventy-six inches1 according to the size of the paper to be printed4 ,these reels contain from fifteen to twenty-five thousand lineal feet of paper1 or from three to five miles4 ,the amount of paper used in disseminating the news of the day is enormous2 sometimes one or two mills are required to manufacture the supply for a single metropolitan daily1 while one ,new ,york newspaper claims to have used four hundred and fifty tons of paper in one ,christmas edition1 which is about four times the amount of its regular daily consumption4 ,after having been slit into the proper widths by the revolving knives1 ordinary flat and book papers are cut into sheets by a straight knife revolving at proper intervals on a horizontal drum4 ,the paper1 in sheets1 is carried by a traveling apron onto a receiving table at the end of the machine1 where the sheets as they fall are carefully examined by experts1 usually women1 who remove any that may be imperfect4 ,the immensity of modern machines ,the entire length of a paper machine1 from the screens to the calenders1 is about one hundred and twenty-five feet1 while the height varies1 the average being about ten feet4 ,the machines1 while necessarily of the finest adjustment1 are ponderous and heavy1 weighing in some cases as much as four hundred tons1 this being the weight of the machine itself1 exclusive of its foundations4 ,the machine-room is of necessity well lighted and thoroughly ventilated1 and should be kept clean throughout1 as cleanliness is an essential factor in the making of good paper4 ,deckel edging ,while the same general process applies to all classes of paper made1 the particular character of any paper that is to be produced determines exactly the details of the process through which it shall pass1 and regulates the deviations to be made from the general operations in order to secure special results4 ,for example1 some papers are wanted with a rough or 8antique0 finish1 as it is called2 in such cases calendering is omitted4 ,another special process is that by which the paper is made with a ragged or 8deckel edge02 this result is obtained in some mills by playing a stream of water upon the edge of the pulp1 crushing and thinning it1 and thus giving it a jagged appearance4 ,at the present time this 8deckel-edge0 paper is being quite extensively used in high-class bookwork4 ,in the case of writing-papers1 as has already been stated in the description of the beating engines1 a vegetable sizing made from resinous matter is introduced into the paper pulp while it is still in solution1 and mixes with it thoroughly1 thus filling more or less completely the pores of the pulp fibers4 ,this is found sufficient for all ordinary book-papers1 for papers that are to be printed upon in the usual way1 and for the cheapest grades of writing-paper1 where the requirements are not very exacting1 and where a curtailment of expense is necessary4 ,for the higher grades of writing-paper1 however1 a distinctly separate and additional process is required4 ,tub sizing ,these papers while on the machine in web form are passed through a vat which is called the size-tub1 and which is filled with a liquid sizing made of gelatine from clippings of the horns1 hides1 and hoofs of cattle1 this gelatine or glue being mixed with dissolved alum and made fluid in the vat4 ,papers which are treated in this way are known as 8animal10 or 8tub-sized40 ,loft drying ,we have duly described machine-dried papers1 but these higher grades of writing-papers are dried by what is known as loft1 or pole-dried process4 ,such paper is permitted to dry very slowly in a loft specially constructed for the purpose1 where it is hung on poles several days1 during which time the loft is kept at a temperature of about #ajj ,fahrenheit4 ,another detail of considerable importance is that of the 8finish0 or surface of the paper4 ,when paper with a particularly high or glossy surface is desired it is subjected to a separate process after leaving the paper machine1 known as supercalendering4 ,supercalendering 8,supercalendering0 is effected by passing the web through the stack of rolls shown in the illustration1 which are similar to the machine calenders already described4 ,these rolls are composed of metal cylinders1 alternating with rolls made of solidified paper or cotton1 turned exactly true1 the top and bottom rolls being of metal and heavier than the others2 a stack of supercalenders is necessarily composed of an odd number of rolls1 as seven1 nine1 or eleven4 ,the paper passes and repasses through these calenders until the requisite degree of smoothness and polish has been acquired4 ,electricity in paper ,the friction in this machine produces so much electricity that ground wires are often used to carry it off1 in order that the paper may not become so highly charged as to attract dust or cause the sheets to cling together4 ,when the fine polish has been imparted1 the rolls of paper go to the cutting machines1 which are automatic in action1 cutting regular sheets of the required length as the paper is fed to them in a continuous web4 ,in the manufacture of some high grades of paper1 such as linens and bonds1 where an especially fine1 smooth surface is required1 the sheets after being cut are arranged in piles of from twelve to fifteen sheets1 plates of zinc are inserted alternately between them1 and they are subjected to powerful hydraulic pressure4 ,plating ,this process is termed 8plating10 and is1 of course1 very much more expensive than the process of supercalendering described above4 ,sorting ,from the cutters1 the sheets are carried to the inspectors1 who are seated in a row along an extended board table1 before two divisions with partitions ten or twelve inches high1 affording spaces for the sheets before and after sorting4 ,the work of inspection is performed by women1 who detect almost instantly any blemish or imperfection in the finished product as it passes through their hands4 ,if the paper is to be ruled for writing purposes1 it is then taken to the ruling machines1 where it is passed under revolving disks or pens1 set at regular intervals4 ,these convey the ruling ink to the paper as it passes on through the machine1 and thus form true and continuous lines4 ,ruling and folding ,if the paper is to be folded after ruling1 as in the case of fine note-papers1 the sheets pass on from the ruling machine to the folding machines1 which are entirely automatic in their action4 ,the paper is stacked at the back of the first folding guide1 and is fed in by the action of small rubber rollers1 which loosen each sheet from the one beneath1 and push it forward until it is caught by the folding apparatus4 ,man's mechanical ingenuity has given to the machines of his invention something that seems almost like human intelligence1 and in the case of the folding machine1 the action is so regular and perfect that there seems to be no need of an attendant1 save to furnish a constant supply of sheets4 ,the folding completed1 cutting machines are again brought into requisition1 to cut and trim the sheets to the size of folded note or letter paper1 which is the final operation before they are sent out into the world on their mission of usefulness4 ,the finished paper may or may not have passed through the ruling and folding process1 but in either case it goes from the cutters to the wrappers and packers1 and then to the shipping-clerks1 all of whom perform the duties indicated by their names4 ,the wonderful transformation wrought by the magic wand of science and human invention is complete1 and what came into the factory as great bales of offensive rags1 disgusting to sight and smell1 goes forth as delicate1 beautiful1 perfected paper1 redeemed from filth1 and glorified into a high and noble use4 ,beauty of perfected paper ,purity and beauty have come from what was foul and unwholesome2 the highly useful has been summoned forth from the seemingly useless2 a product that is one of the essential factors in the world's progress1 and that promises to serve an ever-increasing purpose1 has been developed from a material that apparently held not the slightest promise4 ,well might the 8,boston ,news ,letter0 of #agfi exclaim in quaint old rhyme3 8,rags are as beauties which concealed lie1 ,but when in paper1 charming to the eye6 ,pray save your rags1 new beauties to discover1 ,for of paper truly every one's a lover2 ,by the pen and press such knowledge is displayed ,as would not exist if paper was not made40 ,and well may man pride himself on this achievement1 this marvelous transformation1 which represents the fruitage of centuries of striving and endeavor6 ,illustration3 ,,blowpipes ,,cooling ,,calender ,,rolls ,wood pulp ,up to this point the reference has been almost entirely to paper made from rags1 but radical improvements have been made1 caused by the introduction of wood pulp1 and these are of such importance that the account would not be complete without some mention of them4 ,these changes are mainly in the methods of manipulating the wood to obtain the pulp1 for when that is ready1 the process1 from and including the 8washers0 and 8beaters10 is very similar to that already described4 ,all papers1 whether made from rags or wood1 depend upon vegetable fiber for their substance and fundamental base1 and it is found that the different fibers used in paper-making1 when finally subdued1 do not differ1 in fact1 whether obtained from rags or from the tree growing in the forest4 ,in the latter case the raw wood is subjected to chemical treatment which destroys all resinous and foreign matters1 leaving merely the cellular tissue1 which1 it is found1 does not differ in substance from the cell tissue obtained after treating rags4 ,in either case1 this cellular tissue1 through the treatment to which the raw material is subjected1 becomes perfectly plastic or moldable1 and while the paper made from one differs slightly in certain characteristics from the paper made from the other1 they are nevertheless very similar1 and it might be safe to predict that further perfecting of processes will eventually make them practically alike4 ,mechanical wood ,the woods used for this purpose are principally poplar and spruce1 and there are three classes of the wood pulp3 7#a7 mechanical wood1 7#b7 soda process wood1 and 7#c7 sulphite wood pulp4 ,the first method was invented in ,germany in #ahdd4 ,the logs are hewn in the forest1 roughly barked1 and shipped to the factory1 where the first operation is to cut them up by steam saws into blocks about two feet in length4 ,any bark that may still cling to the log is removed by a rapidly revolving corrugated wheel of steel1 while the larger blocks are split by a steam splitter4 ,the next stage of their journey takes these blocks to a great millstone1 set perpendicularly instead of horizontally4 ,here a very strong and ingenious machine receives one block at a time1 and with an automatically elastic pressure holds it sidewise against the millstone1 which1 like the mills of the gods1 8grinds exceeding fine10 and with the aid of constantly flowing water rapidly reduces these blocks to a pulpy form4 ,this pulp is carried into tanks1 from which it is passed between rollers1 which leave it in thick1 damp sheets1 which are folded up evenly for shipment1 or for storage for future use4 ,if a paper-mill is operated in connection with the pulp-mill1 the wood pulp is not necessarily rolled out in sheets1 but is pumped directly from the tanks to the beaters4 ,in the preparation of pulp by the other processes1 the blocks are first thrown into a chipping machine with great wheels1 whose short1 slanting knives quickly cut the blocks into small chips4 ,the soda process ,in the soda process1 invented by ,m4 ,meliner in ,france in #ahfe1 the chips from spruce and poplar logs are boiled under pressure in a strong solution of caustic soda4 ,the sulphite process ,when sulphite wood pulp is to be prepared1 the chips are conveyed from the chipper into hoppers in the upper part of the building4 ,here they are thrown into great upright iron boilers or digesters charged with lime-water and fed with the fumes of sulphur1 which is burned for the purpose in a furnace adjoining the building1 and which thus forms acid sulphide of lime4 ,the sulphite process was originally invented by a celebrated ,philadelphia chemist1 but was perfected in ,europe4 ,the 8cooking10 or boiling1 to which the wood is subjected in both the soda and sulphite processes1 effects a complete separation of all resinous and foreign substances from the fine and true cell tissue1 or cellulose1 which is left a pure fiber1 ready for use as described4 ,in the case of all fibers1 whether rag or wood1 painstaking work counts1 and the excellence of the paper is largely dependent upon the time and care given to the reduction of the pulp from the original raw material4 ,components of print-paper ,chemical wood pulp of the best quality makes an excellent product1 and is largely used for both print and book paper2 it is frequently mixed with rag pulp1 making a paper that can scarcely be distinguished from that made entirely from fine rags1 though it is not of the proper firmness for the best flat or writing papers4 ,all ordinary newspapers1 as well as some of the cheaper grades of book and wrapping paper1 are made entirely from wood1 the sulphite or soda process supplying the fiber and ground wood being used as a filler4 ,in the average newspaper of to-day's issue1 twenty-five per cent of sulphite fiber is sufficient to carry seventy-five per cent of the ground wood filler4 ,the value of the idea is an economical one entirely1 as the ground wood employed costs less than any other of the component parts of a print-paper sheet4 ,the cylinder machine1 to which reference was made earlier in the chapter1 was patented in #ahji by a prominent paper-maker of ,england1 ,mr4 ,john ,dickinson4 ,in this machine1 a cylinder covered with wire cloth revolves with its lower portion dipping into a vat of pulp1 while by suction a partial vacuum is maintained in the cylinder1 causing the pulp to cling to the wire until it is conveyed to a covered cylinder1 which takes it up and carries it forward in a manner similar to the system already described4 ,this machine is employed in making strawboard and other heavy and cheap grades of paper4 ,esparto ,generous ,mother ,nature1 who supplies man's wants in such bountiful fashion1 has furnished on her plains and in her forests an abundance of material that may be transformed into this fine product of human ingenuity4 ,esparto1 a ,spanish grass grown in ,south ,africa1 has entered largely into the making of print-paper in ,england4 ,mixed with rags it makes an excellent product1 but the chemicals required to free it from resin and gritty silica are expensive1 while the cost of importation has rendered its use in ,america impractical4 ,flax1 hemp1 manila1 jute and straw1 and of course old paper that has been once used1 are extensively employed in this manufacture1 the process beginning with the chemical treatment and boiling that are found necessary in the manipulation of rags4 ,the successful use of these materials has met demands that would not otherwise have been supplied4 ,as a result1 the price has been so cheapened that the demand for paper has greatly increased1 and its use has been extended to many and various purposes1 which are mentioned in the following chapter1 in an enumeration of the various kinds of paper4 ,many additional items of interest might be described in connection with the methods of manufacturing paper1 but as this work is intended for the general reader1 rather than for the manufacturer1 those wishing further information are referred to technical works on the subject4 ,government bank-note paper ,the best linen rags are used for the highest grades of writing and bond papers1 while ordinary note1 letter1 and flat papers are made from cotton rags4 ,in some mills1 such as the government mill at ,dalton1 ,massachusetts1 where government paper is made for bank-notes1 and in others where the finest ledger papers are manufactured1 none but new1 clean linen rags are used4 ,these come from the remnants left in the making of linen goods4 ,in the government mill where is made the paper for our national currency1 or 8greenbacks10 there is a special attachment on the machine for introducing into the paper the silk threads that are always to be seen in our paper money4 ,this attachment is just above the 8wire0 on the machine1 and consists of a little conducting trough1 through which flows1 from a receptacle near the machine1 a stream of water holding the silk threads in solution4 ,the trough extends across the machine1 and is provided at intervals with openings1 through which the short pieces of silk thread are automatically released1 and sprinkled continuously onto the web of pulp as it passes beneath4 ,to prevent counterfeiting ,the paper is thus distinguished1 and infringement and possible counterfeiting are made extremely difficult by the fact that the government absolutely forbids the making of paper by others under a similar process1 as well as the production of any paper containing these silk threads4 ,the laws of the ,united ,states pertaining to anything that borders on infringement of our various money issues1 both metal and currency1 are most rigid2 anything approaching a similarity of impression is prohibited1 and a cut1 stamp1 or impression of any character that approaches in its appearance any money issue of our government is considered a violation of the law against counterfeiting1 and is dealt with severely4 ,the government takes the same uncompromising position in regard to the fabrics used in printing its paper-money issues1 and it will be quickly seen that the silk thread process above described is so great a variation from anything required in the mercantile world that it would be difficult to produce a paper at all similar without an ulterior purpose being at once apparent4 ,for this reason1 the silk thread interspersion is in reality a very effective medium in preventing counterfeiting1 not only on account of its peculiar appearance1 but also because of the elaborate methods necessary in its production4 ,in those mills making the finest grades of paper1 much of the process of thrashing1 beating1 dusting1 and cleaning necessary in the ordinary mill is omitted4 ,the cleanliness and brightness which are reached only at the 8washer0 and 8beater0 engines in the process of manufacturing the lower grades of paper from cheaper rags1 prevail at every step in these higher grade mills4 ,pure water necessary ,one of the first requisites in making good paper1 especially the better grades1 is an abundance of pure water1 and spring-water1 where available1 is preferred4 ,the effort has been made in the description given to cover the process of making paper from the crudest rags4 ,in enumerating the several kinds of paper1 in another chapter1 brief reference will be made to the varying methods required in their manufacture4 ,in this chapter1 no attempt has been made to cover more than the principal divisions or varieties of paper--writing1 print1 and wrapping papers4 ,the center of the industry ,the ,united ,states1 with characteristic enterprise1 leads the world in paper-making1 supplying about one-third of all that is used on the globe4 ,the city of ,holyoke1 in ,massachusetts1 is the greatest paper center in the world1 turning out each working-day some two hundred tons of paper1 nearly one-half of which is 8tub-sized10 8loft-dried0 writings4 ,the region in the vicinity of ,holyoke is dotted with paper-mills1 and within a few miles of the city is made about one-half of all the 8loft-dried0 writings produced in the ,united ,states4 ,the tiny acorn planted two centuries ago has waxed with the years1 gaining strength and vigor with the increasing strength of the nation1 till now it has become a giant oak1 whose branches extend to the lands beyond the seas4 ,illustration3 ,,slitting ,,and ,,winding--,,page #gh ,,chapter ,,vi ,,water-,,marks ,,and ,,varieties ,,of ,,paper ,importance of water-marks ,though the water-mark in a sheet of paper may at first thought seem a comparatively unimportant detail1 the story of water-marks and the part they have played in momentous transactions would easily furnish material for a volume4 ,especially is this true of the early water-marks1 with which there is connected much interesting history4 ,they have even become important witnesses in the courts of justice1 where their silent but eloquent testimony has brought confusion to seemingly clever criminals4 ,the proof of the time when a water-mark was introduced has been the means of fixing the crime of forgery1 where the forger1 in order to reach the end sought through the forged document1 dated the same back1 and unconsciously used a paper bearing a water-mark of a later date4 ,as the early water-marks have suggested the names of many varieties of paper1 the two subjects are fittingly coupled4 ,it is not known exactly how long a history the water-mark has2 the first evidence of one1 in the form of a ram's horn1 is said to have been found in a book of accounts in #accj4 ,simple designs of common objects1 such as a pot1 urn1 or jug1 were popular forms of the water-mark in early days4 ,mention has already been made of ,henry ,,viii4 and the curious method he adopted of showing his contempt for the ,pope1 by having his paper marked with a hog wearing a miter4 ,origin of 8fool's cap0 ,then followed the coat-of-arms of the king1 and when ,charles ,i4 was driven from the throne and beheaded1 the 8fool's cap0 and bells was in derision substituted for the royal arms1 followed later by the figure of ,britannia4 ,changing water-marks in those days meant stirring history4 8,pot0 paper had a tankard for its water-mark1 and the 8fool's cap0 gave its name to a larger sized paper1 which has borne the name to the present day4 8,post0 was the old size made for letters1 and bore a 8post-horn0 as its water-mark1 the name being preserved to-day in the ,united ,states by 8folio-post40 8,crown0 paper1 as its name suggests1 bore the water-mark of a crown4 ,in recent years1 water-marks have been used as a means of designating the manufacturer1 rather than for the purpose of distinguishing the paper itself4 ,the crane1 for instance1 appropriately designates the paper made by the ,cranes1 a family whose name has been long and prominently associated with the industry in this country4 ,paper in the mechanical arts ,the many and divers uses to which the paper product can be put have opened up a practically unlimited field to the originality and genius of the paper manufacturer1 who has learned to so manipulate his raw materials as to permit of the finished product's being substituted for iron1 lumber1 cloth1 etc41 and in many cases it better serves the desired purpose4 ,as has already been stated1 paper1 considered in reference to its general quality and the method of manufacture1 falls into three main divisions1 viz41 writing1 print1 and wrapping papers1 but these divisions give only an inadequate idea of the many varieties4 ,the most of these are obtained by the varying manipulations of paper already complete in one or another of the three forms4 ,the various kinds of boards furnish an interesting example of one of the most comprehensive classes of paper4 ,bristol board1 so named from the place where it was first manufactured1 cardboard1 pressboard1 binder's board1 trunk-board1 and the like1 all hold very prominent positions in this1 one of the most important of industries4 ,the heavier of these boards are made by combining as many sheets of paper as are necessary to give the desired thickness1 and then by using paste or applying hydraulic pressure1 consolidating them4 ,the number of sheets used is indicated by the word 8ply10 used as a suffix1 as two-ply1 three-ply1 four-ply1 and so on4 ,like other articles of the commercial world1 papers take their names from varying circumstances1 and there is a large class whose designations have been derived from the materials or processes employed in their manufacture1 as well as from the purposes for which they are to be used4 ,coated paper ,coated paper1 or paper having an enameled surface1 is made by applying a mixture of clay and glue to ordinary paper4 ,when referred to in connection with coated paper1 this ordinary paper is called raw stock or body paper4 ,it is manufactured in the regular way1 but is made slack-sized and sent to the coating factory in web or roll form1 and before it has been calendered4 ,the clay used is pure kaolin or china clay1 formed by the disintegration of feldspathic rock4 ,the clay is largely found near ,cornwall1 ,england1 and the pure white variety1 principally used1 is known as leemore clay1 while the finest is called blanc fixe4 ,the clay is ground to the fineness of fine wheat flour and mixed into solution of about the consistency of milk4 ,its purpose in the paper-coating process is to cover the body paper1 giving it an even surface1 susceptible of a high and glossy finish4 ,the glue used is of the ordinary sort so well known in the regular market4 ,its presence renders the clay solution very adhesive when applied to the body paper4 ,extreme smoothness required ,the cost of illustrations having been greatly reduced through the perfection of photogravure or half-tone processes1 a large and increasing demand exists for a paper of extremely smooth1 firm1 and sensitive surface1 suitable for the reproduction of the finest half-tone cuts2 a paper with such delicate fineness and susceptibility that the minute lines of a photogravure cut--so minute in instances as to be indistinguishable to the touch of the finger--will be perfectly reproduced when printed upon its enameled surface4 ,large factories are devoted entirely to the coating process4 ,they do not necessarily make their own body paper1 but frequently purchase it from outside sources4 ,at first1 this clay solution was carried to and spread upon the surface of paper by the use of a fine hair brush4 ,this was applied to one side or surface of the paper at a time1 the same process being repeated on the opposite side1 if both were to be coated4 ,since its earlier introduction1 the process of surface-coating paper has undergone great improvement1 and the method to-day in vogue1 while seemingly complete and exceedingly rapid1 is yet readily understood1 and the machinery required is quite simple4 ,this consists of3 ,parts of coating machine ,first--,a vat1 to hold the enameling solution4 ,second--,rollers1 to regulate its distribution upon the web of paper4 ,third--,brushes1 to work out small lumpy particles and overcome any tendency to unevenness of coating4 ,fourth--,an automatic carrier1 to convey the coated web through a drying-room2 after which it is calendered to the surface wanted and cut into sizes required4 ,a roll of body paper ready to be enameled is placed before the vat which contains the coating solution4 ,the end of the paper-web is started through the solution by being passed under a wooden roller hung in the vat--the purpose of the roller is to insure an even tension and uniform immersion of the web4 ,after passing under the roller the paper-web leaves the vat1 and is passed between two rollers that regulate the thickness of the coating and remove all surplus4 ,from the rollers the web passes forward through two sets of brushes1 one above and one below1 both sets working back and forth transversely upon the top and bottom of the coated web4 ,distribution of coating ,each set of brushes is comprised1 first1 of a coarse1 then intermediate1 and finally of extremely delicate brushes1 made usually of camel's hair1 which as they play upon the coated surface work out all roughness or small lumpy particles1 and reduce the coating to uniform fineness4 ,carrier ,upon leaving the brushes1 the paper reaches an automatic carrier4 ,this consists of wooden slats conveyed at intervals upon two endless chains that pass at either side of the machine just outside of the coated web1 the chains supporting the slats at their ends4 ,as the paper reaches the slats it falls upon one1 which by an ingenious device is carried forward and upward1 permitting the coated web of damp paper to fall in long loops or folds--succeeding slats follow upon the carrier at regular intervals1 and prevent any marring of the damp surface by keeping it from foreign contact4 ,the slats upon the carrier convey the web in this festooned form through a drying-room1 kept at a temperature of about #adj ,fahrenheit1 thus thoroughly drying the coated web4 ,the paper1 dried by its passage through the drying-room1 is rerolled upon reels1 and is then finished by being passed rapidly between alternate steel and paper rollers1 after the ordinary method of calendering paper4 ,the gloss or finish ,the rollers are susceptible to regulation or adjustment1 so that almost any degree of gloss can be put upon the coated surface2 hence1 for the highest finished paper the rolls are set slightly closer together1 giving greater pressure2 and if necessary1 the web can be run through a second or third time4 ,after calendering1 the paper is cut to sizes required1 this being done in the same manner all rolled paper is cut into sheets1 except that if three or four rolls are run through the cutter at once--as is frequently the case to facilitate rapid cutting--a device is used that causes the sheets from each roll to fall in separate piles1 so that all of the sheets in each pile will be from one roll1 insuring uniformity4 ,illustration3 ,,the ,,supercalenders--,,page #hb ,the quality and value of coated paper depend upon the quality of the body paper1 the fineness of the clay and other ingredients used in the coating1 together with the perfection of its manufacture4 ,glazing processes ,glazed paper is one of the most interesting and useful forms of coated paper4 ,the glazing is done by two processes1 known as friction and flint glazing4 ,in either process the method of coating1 up to and including the drying1 is practically the same as that followed in the coating of other papers1 except that wax is mixed with the coating to act as a lubricator1 and to permit of securing the desired glassy finish4 ,in friction-glazing1 the paper is passed through a friction calender1 which consists of a cotton roll and a chilled iron roll1 the latter revolving at much greater speed than the former1 the friction generated giving the paper a very high polish4 ,in the flint process1 the paper is fed into a special burnishing machine1 and passes over a groove in which operates a flint-stone1 fitting closely in the groove and working back and forth upon and across the sheet4 ,as will readily be seen1 this is a very slow process as well as expensive1 although it produces a finish1 higher and more lasting1 than can be secured by the friction method4 ,paper made by the two processes can be distinguished by the lines appearing on the flint-paper made by the stone in its travels across the sheet4 ,glazed papers are used largely in the manufacture of boxes and numerous fancy articles4 ,lithographic stock ,lithographic paper is a product especially prepared to take impressions from stones in lithographing4 ,for ordinary use1 common book or print papers are employed1 but these are usually given extra care and attention in the course of their manufacture2 the stock is so manipulated as to not only secure the desired quality and finish1 but also to counteract the tendency of the paper to stretch1 which if not overcome is apt to destroy the register and injuriously affect the quality of the work4 ,the better grades of lithographing-paper are made by applying a clay coating especially prepared to bring about the desired results4 ,asbestos-paper is made by combining paper pulp and the mineral amianthus4 ,its fireproof and non-conducting qualities make it a staple commodity for many purposes1 such as drop-curtains for theaters1 insulation of electric wires1 packing of steam-pipes1 etc4 ,tar-paper is a coarse1 thick paper soaked with a tar product1 and used for covering roofs and lining walls1 to secure warmth and dryness4 ,paper coated with the white of eggs is known as albumen-paper1 and is employed as a vehicle for silver prints in photography4 ,photographic ,paper which has been so chemically treated that the color of its surface may be altered by the action of light is known as sensitized paper4 ,under this general designation are included numerous papers differing from each other in the details of manufacture1 though the name is most commonly applied to paper that has been floated in a bath of nitrate of silver1 or coated with an emulsion of silver-nitrate of chloride4 ,for blue-prints ,one of the most common of papers included under the general term is that known in general trade as blue-process paper1 which is prepared by floating white paper in a solution of potassium ferrocyanide4 ,it is used for copying plans and maps1 as well as for printing photographic negatives4 ,after exposure to the light for the proper length of time1 under the subject to be reproduced1 the print is finished by immersion in several changes of clean water4 ,very similar to the blue-process paper is the blue or ferro-prussiate paper1 which is sensitized or made sensitive by being treated with a solution in water of red prussiate of potash and peroxide of iron4 ,this may be applied as a coating to the surface of the paper1 or the latter may be floated upon the solution4 ,when exposed to light under a drawing1 those parts of the sheet to which the light has access through the transparent portions of the drawing are more or less affected1 according to the greater or less transparency1 as well as to the length of the exposure4 ,when this printing has proceeded as far as desired1 the sheet is washed in clear water1 and those parts that have been protected from the light1 become white1 while those exposed to the light and affected by it take on1 when dry1 a permanent blue4 ,other sensitized papers ,another variety of what may properly be termed sensitized paper is the arrowroot-paper used in photography for positive prints4 ,it is plain or non-glossy1 and is coated with a weak solution of arrowroot in water1 with sodium1 chloride1 and a trace of citric acid4 ,photographic paper1 as such1 includes a great variety of these sensitized papers1 employed in various processes of the art2 albumenized1 salted1 coated with emulsion1 or otherwise treated4 ,one of these1 known as ,pizzighelli paper1 a sensitized platinum-paper1 gives a neat surface1 and soft1 clear1 gray tones1 which are most artistic and pleasing for many subjects4 ,carbon or transfer ,other papers are so treated chemically as to produce certain effects under the application of pressure1 instead of by the action of light4 ,such is the transfer-paper used for transferring a design mechanically1 which is prepared by coating the sheet with adhesive pigments of lampblack1 vermilion1 indigo1 or other chemical4 ,the carbon-paper universally used in typewriting when more than one copy of a letter or paper is desired1 is paper faced with carbon or lampblack4 ,alternate sheets of writing and carbon paper1 placed one above the other1 are put into the typewriter1 and the impression of the letter on the surface of one sheet serves to print three or four sheets underneath4 ,manifold ,manifold writing or copying papers are made from strong unsized papers adapted to receive writing or printing1 and to transfer this readily under pressure to another sheet which has been dampened4 ,it is the common rule to-day to make permanent record of correspondence and business transactions by the use of this system of impression-copying4 ,the manifold paper largely used by railroads is very thin1 making possible a large number of copies from a single impression1 thus effecting a great saving of time and labor4 ,stencil ,stencil-paper is produced by giving to a sheet of fibrous paper1 as fine and thin as gauze1 a thick1 even coating of paraffin1 and from this the stencil may be prepared in two different ways4 ,either it may be placed in the typewriter1 from which the ink-pad or ribbon has been removed1 and the stencil cut by allowing the type to strike the wax sheet1 or it may be placed upon a flat steel plate1 the surface of which is cut into multitudinous microscopic steel points1 and then written upon by a stylus1 a steel pencil made especially for the purpose1 which cuts the wax without tearing the gauzy body of the sheet4 ,copies are produced in the same manner as with other stencils1 viz41 by placing the blank sheet under the stencil and then passing an inked roller over the latter4 ,luminous paper is prepared by compounding the pulp with gelatine and phosphorescent powder4 ,transparent paper ,transparent papers are made by several different methods4 ,the usual one employed is to apply a thin coating of a solution of ,canada balsam in turpentine1 or a solution of castor or linseed oil in absolute alcohol1 the alcohol in the latter case being permitted to evaporate1 thereby rendering the paper transparent4 ,such paper is largely used for tracing purposes1 and may be restored to its original state of opacity1 with the tracings left unchanged1 by removing the oil with a fresh bath of alcohol4 ,safety ,safety-paper is a paper so treated or coated with chemicals that any ink-writing upon its surface cannot be erased1 effaced1 or removed without leaving indelible marks on the paper4 ,as its name implies1 it is used for safety in bank-checks or other commercial paper1 to protect against alteration4 ,gunpowder-paper is prepared by spreading an explosive substance on paper1 which is then dried and rolled up in the form of a cartridge4 ,sand and emery ,sand and emery papers are produced by coating a stout paper with glue1 and then sprinkling sand or emery-dust upon the surface4 ,man's skill has devised for this purpose an ingenious machine4 ,this first coats the paper with glue from a revolving brush1 which plays over the surface of melted glue in a steam gluing-pot below4 ,having accomplished this result1 it softens the glue with a spray of steam1 and sifts the sand upon the surface1 all surplus sand dropping into a box below as the sanded or emery-surfaced paper passes over a roller4 ,other loose particles are blown off by a fan1 while the remaining ones are still more firmly fixed by a second jet of steam4 ,cork ,cork-paper1 an ,american invention1 is made by coating one side of a thick1 soft and flexible paper with a preparation of glue1 gelatine1 and molasses1 and covering it with finely ground cork lightly rolled in4 ,this paper is used for packing bottles1 glassware1 etc4 ,slate ,slate-paper1 which takes its name from the fact that it can be cleansed like a slate1 is prepared from the regular product1 of the required thickness and consistency1 by the use of benzine1 followed by a preparation made of lead1 zinc oxide1 turpentine1 seed-oil1 copal1 and sandarach4 ,soft plate-paper is a thick unsized paper1 especially adapted to receive impressions for fine engravings printed from steel and other plates4 ,filter ,filtering-paper1 much used by chemists and druggists1 is simply unsized open or porous paper4 ,with such paper1 of course1 the process of manufacture ceases at the first drying or crushing rollers1 all the finishing or hardening operations being omitted4 ,illustration3 ,,cutting ,,from ,,the ,,roll--,,page #hb ,waterproof ,waterproof papers comprise a large and most useful class4 ,it is practically only within the past twenty-five years that a process has been known and employed for rendering a paper waterproof by destroying its absorptive properties4 ,at the present time there are many and various methods used in waterproofing1 such as soaking the stock in dissolved shellac and borax4 ,this method is found especially satisfactory in waterproofing heavy paper and boards4 ,another process is by brushing the surface of the paper with boiled oil1 and paper thus prepared was formerly used largely in lieu of bladders and gut-skins for wrapping butter1 covering fruit-jars1 etc41 but it has been almost entirely superseded by the introduction of parchment-paper1 of which mention will be made later4 ,paraffin ,since the invention of the process of clay-coating paper1 it has been found possible to incorporate in the coating solution certain materials which render it waterproof4 ,the application of wax or paraffin to paper to make it waterproof is a common method2 and although this product is largely used1 the process has never reached the state of development expected4 ,a great amount of time and money has been spent in the endeavor to perfect the process1 and at the same time cheapen the cost1 but so far with only indifferent success1 and the experiment has usually proved very discouraging and expensive to its supporters4 ,in its simplest form1 this method consists in dipping the paper in a bath of melted paraffin1 the paper being at a temperature lower than the melting-point of the paraffin1 and promptly removing it from the bath1 whereby the adhering paraffin is prevented from entering the paper to any considerable extent1 and forms a thin coating upon its surface4 ,this paper is odorless1 and is used for wrapping meats1 fish1 butter1 candies1 etc4 ,vegetable parchment ,parchment-paper1 which is almost like the real parchment made from the skins of animals1 is prepared from unsized rag-paper by immersing it for a few seconds in a solution of two parts of sulphuric acid1 or oil of vitriol1 in one part of water1 at a temperature of #fj ,fahrenheit1 then washing it in cold water and removing any remaining traces of the acid by dipping it in a weak solution of ammonia4 ,by this treatment it is rendered tough1 translucent1 glossy1 and almost impervious to water4 ,it is known as vegetable parchment1 and is extensively used in wrapping lard1 butter1 meats1 etc41 and also to hermetically seal jars and pots for preserving fruit4 ,grass-bleached ,silver tissue1 or what is known to the trade as grass-bleached tissue1 is extensively used for wrapping silverware4 ,it is specially treated to remove all chemicals that would tend to corrode or tarnish silver4 ,the best qualities of this paper are made in ,england4 ,metallic paper is paper washed with a solution of whiting1 lime1 and zinc4 ,characters written on this paper with a pewter pencil are almost indelible4 ,litmus ,test or litmus papers are used in laboratories and factories for indicating the presence of acids or alkalies and various liquids4 ,it is prepared by treatment with a peculiar coloring matter that gives its name to the paper4 ,it is of a blue or yellow tint1 according to the chemical employed in its preparation1 and changes color under the influence of different chemical agents4 ,the blue litmus paper1 for instance1 when thrust into an acid solution becomes red1 but may be restored to its normal color by being subjected to the action of an alkali4 ,the enumeration already given by no means exhausts the uses of the wonderful product evolved and perfected by centuries of study and toil4 ,widespread as is its use in the various departments of chemistry1 and in all the graphic arts1 it fills an equally wide field of usefulness in the mechanic arts1 where it has become a staple4 ,paper car-wheels ,one of its most curious uses in this field is in the manufacture of car-wheels4 ,the material is calendered rye-straw board1 or thick paper1 and the credit of the invention belongs to ,richard ,n4 ,allen1 a locomotive engineer4 ,the paper is sent to the car-wheel shops in circular sheets measuring from twenty-two to forty inches in diameter1 and over each of these is spread an even coating of flour paste4 ,the sheets are then placed one above the other until a dozen are pasted together1 when all are subjected to a hydraulic pressure of five hundred tons or more4 ,after two hours' pressure1 these twelve-sheet blocks of paper are kept for a whole week in a drying-room heated to a temperature of #abj ,fahrenheit1 after which a number are pasted together1 pressed1 and dried for a second week2 a third combining of layers is then made1 followed by a month's drying1 until there is obtained a solid block1 containing from one hundred and twenty to one hundred and sixty thicknesses or sheets of the original paper4 ,the thickness is only from four and one-half to five and one-half inches1 and in weight1 density1 and solidity the block resembles more the finest grained1 heaviest metal than it does the original paper product4 ,it may be called car-wheel paper4 ,to complete the wheel1 there are required a steel tire1 a cast-iron hub1 wrought-iron plates to protect the paper on either side1 and two circles of bolts1 one set passing through the flange of the tire1 the other through the flange of the hub1 and both sets through the paper4 ,the paper blocks are turned on a lathe1 which also reams out the center-hole for the hub2 two coats of paint are applied to keep out moisture2 the cast-iron hub is pressed through by hydraulic pressure2 the other parts are forced into place1 and the paper center is forced into the steel tire by like hydraulic power2 and there1 a product of human ingenuity1 is a paper car-wheel1 which never is injured by vibrations1 and is safer and longer-lived1 though costing more1 than any other car-wheel made4 ,paper lumber ,paper lumber is another curious form of the staple4 ,it is produced by making the ordinary strawboard on a cylinder machine1 running it through a vat of resin and other waterproofing heated to a temperature of #cej ,fahrenheit1 then placing together the sheets so resined and subjecting them to hydraulic pressure4 ,the result is a paper board three-sixteenths of an inch thick1 and of a dark or blackish color4 ,it can be cut with a saw or chisel1 is very hard and solid1 and has been marketed in slabs thirty-two inches in width by twelve feet in length at forty dollars a thousand4 ,it is used for the interiors of railway-cars and for perforated chairs4 ,chamois fiber ,a product of the paper-mill has been used quite extensively the last few years for clothing4 ,it is called chamois fiber or mangled fiber4 ,it is made from a long-fibered1 strong sulphite stock1 and is passed through a specially constructed machine which mangles or crushes the fiber1 giving it a soft and flexible character1 like chamois4 ,it has been used in dress-skirts and for under-vests1 and has an added advantage over cloth in being practically impervious to air4 ,paper boats are made of especially prepared paper pulp1 molded and pressed into shape4 ,paper flour-barrels1 water-pails1 and other like articles are made by stamping out their form from paper pulp or heavy cylinder-made paper possessing folding properties4 ,papier-mach ,papier-mach is another product of paper almost unlimited in its uses4 ,the materials of which it is made1 for the commoner classes of work1 are old waste and scrap paper1 repulped and mixed with a strong size of glue and paste4 ,to this are often added quantities of ground chalk1 clay1 and lime4 ,for the finest class of work1 a method invented in #aggb by ,henry ,clay1 of ,birmingham1 ,england1 is followed4 ,sheets of specially made paper are soaked together in a strong size of paste and glue1 molded into the desired shape and dried in an oven1 other layers being added1 if necessary1 to secure the required size and shape4 ,the dried object is hardened by being dipped in oil1 and is then trimmed and prepared for japanning and ornamentation4 ,in delicate relief-work1 a pulp is prepared of scrap paper1 which is dried1 then ground to powder and mixed with paste and a proportion of potash until a very fine1 thin paste is formed4 ,papier-mach is an exceedingly strong1 tough1 durable substance1 slightly elastic1 and not liable to warp or fracture4 ,the articles for which it is used make a long list1 including ornamental boxes1 trays1 match-safes1 dolls' heads1 toys1 anatomical and botanical models1 artists' lay-figures1 picture-frames1 panels1 and other mural ornaments4 ,it has also been employed in the construction of coaches and for door-panels1 while under the name of carton pierre1 which is practically the same substance1 are molded ornaments for walls and ceilings4 ,ordinary roofing and carpet felts are similar in manufacture4 ,the use of moistened papier-mach in electrotyping1 and the method followed1 is too well known to need description4 ,wall-paper ,in the use of paper for wall-hangings1 the artistic and practical come together4 ,from the earliest days when men made for themselves permanent abodes1 mural decoration of one form or another has been known1 and every branch of painting1 sculpture1 and decorative art has been called into service4 ,it is not strange that paper1 with its many adaptations and wonderful possibilities1 should1 when it reached the proper stage of development1 find one of its principal uses in making beautiful the walls of our homes4 ,the eighteenth century was well advanced when wall-papers came into use in ,europe1 but it is claimed that they were used much earlier by the ,chinese1 who1 with characteristic ingenuity1 have made clothing1 handkerchiefs1 napkins1 and a great variety of other useful articles out of paper4 ,the first patterns were very crude1 but through the slow processes of development and improvement a wonderful degree of perfection has been attained4 ,beauty and taste in the decorative art find their highest exponent in the 8repped morocco0 and fine colored papers4 ,repped or corded papers are those having raised designs1 which are produced by passing the web between rollers on which the ribs or other devices have been cut or engraved4 ,the embossing of morocco and other paper of raised design is done in the same way4 ,the morocco and leather papers are imitations of the old stamped leather hangings of earlier days1 which were usually made of the skins of goats and calves1 cut into rectangular shape4 ,embossed effects ,these skins were stamped and embossed1 having been first covered with silver-leaf and varnished with a transparent yellow lacquer that gave to the silver the appearance of gold4 ,the reliefs were painted by hand in many bright colors4 ,leather wall-papers are treated in a similar manner1 and are capable of being brought to any desired degree of richness4 ,the richer grades of flat-surfaced figured wall-papers are printed with wooden blocks1 upon which the designs are cut in relief1 there being a block for each color4 ,these blocks are applied by hand1 after having been dipped in an elastic cloth sieve charged with tempera pigments4 ,care is used to place each block on exactly the right place1 thus securing perfect register4 ,in many cases the figures on the block are inlaid with copper1 especially in the thin outlines4 ,block printing ,in 8block0 and gold and silver printing the design is first printed in a strong size2 the finely cut wool of the required color1 called 8flock10 or the metallic powder imitating gold or silver1 is then sprinkled on by hand all over the paper1 and adheres closely to the size4 ,where the pattern is to stand out in relief1 the process is repeated until the desired results are obtained4 ,the cheaper sorts of wall-papers1 as well as some that are very rich1 are printed by machinery from the web1 on rollers or cylinders carrying the designs1 under which the paper passes4 ,surface tinting ,reference has been made to the process of coloring paper by mixing the colors in the engine1 but wall-papers and many others are surface-tinted by being run through a color-vat4 ,an iridescent or 8rainbow0 surface is given by treating the paper with a wash containing sulphates of iron and of indigo1 and then exposing quickly to ammoniacal vapors4 ,illustration3 ,,sorting ,,of ,,finished ,,sheets--,,page #hc ,mother-of-pearl paper is produced by a somewhat similar process4 ,glazed paper is first floated on a solution of silver1 lead1 or other metal1 then1 when dry1 exposed to the vapors of sulphide of hydrogen1 after which collodion is poured over the surface1 producing rich and fascinating color effects4 ,marbled paper ,marbled paper1 used largely in binding1 is prepared from a shallow bath of gum tragacanth1 or goat's-horn1 upon which the workmen sprinkle from a flat brush the films of colors needed for the desired pattern4 ,when the whole surface is covered with bands and splashes of color1 the workman takes a huge comb1 which he draws with a wavy motion the length of the tub4 ,the practiced marbler will so lay the colors and manipulate the comb as to copy any desired pattern4 ,the marbling is done by deftly laying the smooth white paper on the bath for a moment1 and then removing it1 when the entire film of color comes with the sheet1 so that a resprinkling of the bath is necessary4 ,in marbling the edges of the leaves of a book1 the body of the book1 without the covers1 is so held that the edges may be quickly dipped into the bath4 ,in this case1 of course1 one covering of coloring matter will marble a number of volumes4 ,paper is also colored1 as has been noted1 by passing the web through a coloring-bath4 ,the papers briefly described in this chapter have been classified largely according to the methods of manufacture or chemical treatment1 or to the purposes for which they were to be used4 ,another basis for classification is found in the size4 ,in the ,united ,states1 the usual writing papers of commerce are divided1 according to sizes1 as follows3 ,sizes of writing paper ,commercial note #e #h ,letter #h #aj ,flat cap #ad #ag ,crown cap #ae #ai ,demy #af #ba ,folio post #ag #bb ,double cap #ag #bh ,medium #ah #bc ,royal #ai #bd ,super royal #bj #bh ,double demy #ba #cb ,double folio #bb #cd ,double medium #bc #cf ,imperial #bc #ca ,elephant #bc #bh ,double royal #bd #ch ,columbier #bc #cd ,atlas #bf #cc ,antiquarian #ca #ec ,,chapter ,,vii ,,the ,,extent ,,of ,,the ,,business ,,in ,,the ,,united ,,states ,the century just past has witnessed a marvelous growth in the paper industry4 ,as a seedling oak1 first struggling for root-hold and then pushing its way steadily upward through difficulties and obstructions1 it has assumed giant proportions1 being now firmly established beyond any possibility of disturbance1 and sending its branches in every direction4 ,many causes have contributed to this wonderful development4 ,publications of #aggf compared with #aijj ,in no country of the world are books and newspapers read so extensively as in the ,united ,states1 whose people must be thoroughly cosmopolitan if1 as has been said1 8every man who reads the newspaper is a citizen of the world40 ,in #aggf1 the natal year of our independence1 there were in all the colonies thirty-seven publications1 whose total yearly output did not exceed as many thousands2 in #aijj1 according to tabulated statistics1 the thirty-seven had increased to twenty thousand eight hundred and six regular daily1 weekly1 and monthly publications1 and their aggregate output is counted not by thousands1 nor even millions1 but by billions4 ,this too has no reference whatever to the myriad of publications which1 while appearing intermittently1 are not issued at stated periods2 it refers only to regular periodicals1 including our daily papers4 ,illinois' rank in number of publications ,in an analysis of these interesting statistics we of ,illinois find occasion for great gratification1 as it develops that in the number of her publications ,illinois outstrips all of her sister states except ,new ,york1 ranking a close second in the grand total1 and even taking first place in the number of her weekly issues4 ,the following table shows the exact figures and their divisions of the four leading states3 ,daily4 ,weekly4 ,monthly4 ,quarterly4 ,total4 ,new ,york #ahf #ajhf #eib #df #aiaj ,illinois #ahj #aaji #cje #ah #afab ,pennsylvania #aif #ijj #bba #ab #acbi ,ohio #aga #ghe #ahj #ab #aadh ,an increase of such phenomenal proportions as indicated by these figures makes tremendous demands upon allied and tributary industries1 but the increase in the production of paper of the variety required has been sufficient to meet these demands4 ,these conditions1 however1 affect only one branch of the industry4 ,the increase in the publication of books1 together with the multiplicity of commercial and industrial uses to which paper may be put1 as briefly outlined in the preceding chapter1 explain an expansion that would otherwise be inexplicable4 ,another cause to be taken into account1 a third factor in the wonderful growth of the century1 is the export trade4 ,president ,hugh ,j4 ,chisholm1 in his annual report to the ,american ,paper and ,pulp ,association in ,new ,york ,city1 ,february #ae1 #ahii1 made the following statement3 ,export statistics 8,the past year has been one of marvelous expansion in the export trade of this country4 ,our industry has shared in this increase of foreign trade1 but not to the extent that it ought4 ,our own markets being the best in the world1 manufacturers in past years have naturally confined their efforts practically to them1 but we have reached such proportions in our ability to manufacture all kinds of paper that it seems as though there was never a more opportune time to explore and make conquest of the foreign paper market4 ,the amount of paper exported during the eleven months ending with ,november1 #ahig1 was #d1jad1hdb1 and for the eleven months ending ,november1 #ahih1 #e1adc1jee1 showing an increase of #a1abh1bac40 ,during the past two years there has been even a greater proportionate increase4 ,considering the fact that ten years ago the exportation of paper was practically unknown1 it will be quickly seen that we are fast forging to the front and taking the position in foreign fields which1 as the leading paper manufacturing country of the world1 we now fully merit4 ,our products are generally at a premium in foreign markets1 and ,american genius1 enterprise1 and versatility are everywhere recognized4 ,this export trade also acts as a safety-valve against overproduction1 and by thus preserving equality between supply and demand lends stability and confidence to the industry4 ,number of mills in operation in ,united ,states ,there are to-day in the ,united ,states #gfb different concerns owning and now operating one thousand and seventy paper and pulp mills2 these are distributed through thirty-five different states4 ,of these1 ,new ,york shows the greatest output1 the capacity of her mills being #g1hed1jjj pounds daily1 or nearly one-quarter the total daily output of the ,united ,states4 ,next to the ,empire ,state comes ,maine1 with a daily capacity of #c1gbc1jjj pounds1 while ,wisconsin and ,massachusetts take third and fourth rank1 their mills producing1 respectively1 #b1fgd1jjj and #b1aie1jjj pounds daily4 ,massachusetts upholds her literary reputation by ranking first in the production of both writing and book papers4 ,in the production of wood-pulp paper ,new ,york easily outstrips all competitors1 her output being nearly double that of any other state1 while ,maine stands second and ,wisconsin third4 ,the total daily capacity 7not production7 of the paper and pulp mills of the ,united ,states is estimated at #bh1ajj1jjj pounds1 divided according to varieties as follows3 ,division of product ,writing #a1jgd1jjj ,book #b1fej1jjj ,news #d1hef1jjj ,wrapping #c1fag1jjj ,boards #c1bcj1jjj ,miscellaneous1 including varieties too numerous to mention #a1gjg1jjj ,ground wood and chemical wood pulp #aj1iff1jjj ,the process of paper-making is continuous1 owing to the great expense involved in wiping or cleaning the machinery1 an operation necessary to prevent the pulp from drying to or rusting the many parts through which it passes from the time of its entrance into the washer and beater until it comes forth as a finished and perfect product4 ,allowing three hundred working-days a year to each mill1 the total annual output possible would be #d1bae1jjj tons1 which1 allowing thirty thousand pounds to a car1 would make #bha1jjj carloads4 ,according to statistics gathered by the ,united ,states ,commissioner of ,labor for the first six months of #ahih1 the seven hundred and twenty-three plants1 many of them having two or three separate mills1 actually produced #a1gcc1jai tons of paper and pulp4 ,this would make #c1dff1jch tons for the entire year1 although the mills were not run to their full capacity1 by any means4 ,the six months from ,october #a1 #ahii1 to ,march #ca1 #aijj1 mark probably the greatest activity the paper trade ever experienced4 ,the mills were taxed to their utmost to supply demands which were fierce and exacting4 ,the difference between the actual production as estimated for the year #ahih and the present estimated capacity of the mills is #gej1jjj tons2 and as the increased demand has taken up a large proportion of this1 it is safe to assume that not for many years have the mills run so nearly to their full capacity as during the two just past4 ,estimated value of total output for #aijj ,estimating an average price on all the different classes of paper1 not including pulp1 the total value of the output for #aijj would amount to about #aej1jjj1jjj4 ,illustration3 ,,the ,,hydraulic ,,press ,paper ranks third among staple commodities ,statistics bring out the interesting fact that over one-quarter of the paper output is roll and sheet news paper4 ,if an average value of #b cents per pound at the mills be allowed for this1 it is evident that the users of news paper pay out some thirty-two million dollars every year for this important product4 ,notwithstanding the fact that this paper is sold for one-sixth of the current price of twenty-five years ago1 it is yet greatly improved in quality4 ,as a staple in this country1 paper has come to rank third in importance in the list of man's wants4 ,the products of mother earth hold first place1 including foodstuffs1 raiment1 etc42 and the second place must be given to iron and steel1 the bulwark of our commercial life4 ,paper follows next1 as the keystone of our intellectual life1 and promises in the years to come to play even a more important part in the upbuilding of our modern advancement and business4 ,the conditions of civilization are such that intelligent reading is one of the essentials in individual progress4 ,affording as it does food for the mind1 and opening up the way to profitable employment through which the bodily wants are supplied1 reading might almost be classed as next in importance to the food that nourishes and gives strength to the body4 ,on account of its large production of the higher grades of writing1 book1 and ledger papers1 ,massachusetts leads in the value of the output2 if our estimates are correct1 the value of the paper of all varieties manufactured in the state was about #be1jjj1jjj for the year #aijj1 or one-sixth of the entire estimated product4 ,new ,york follows with an almost equal amount in the value of the product1 while ,maine1 ,wisconsin1 and ,pennsylvania will show about #aj1jjj1jjj each1 the five states thus making1 in value1 over one-half of the paper manufactured in the country4 ,in considering these figures it must be taken into account that by increasing the width of the webs and the rate of speed at which the paper passes over the machine1 the possible output has in many plants been more than quadrupled during the past ten years1 which in part explains the doubling of the value of the output since #ahij1 during which year1 according to the government census1 the output amounted in value to #gd1cjh1chh4 ,number of mills and their value ,the number of paper-making establishments is placed at #gfb1 operating #a1jgj mills1 and the value of the plants is #ajg1gei1igd2 #eb1cia persons find employment in the industry1 and are paid wages aggregating #bc1ege1iej1 while the value of the material used reaches #gh1jfg1hhb4 ,average output per plant ,during the decade between #ahhj and #ahij the number of paper plants proper had decreased from #fib to #efg1 #abe in all1 or eighteen per cent4 ,in #ahhj the average number of employes to each factory was thirty-five1 with an average yearly output from each plant of #gi1fci4 ,during the ten years that followed1 the average number of employes in a factory rose to #ec1 and the average yearly output from each plant to #aca1jef4 ,with a decrease of #abe mills during that period1 there must have been an increase of #e1hca employes and of #ai1aih1efd in the value of the output4 ,while the stately array of figures already marshaled is an impressive reminder of the wonderful development of the paper industry1 which we accept unthinkingly as one of the benefits of a marvelous century1 mere numerals can never tell the whole story4 ,they must be forever silent as to the aims and purposes1 the patient efforts1 the determination and perseverance1 the alternation of defeat and triumph which are embodied in the perfected product of to-day4 ,it is not for them to chronicle the crude beginnings of the industry in the days of the dim and far-away past1 nor to trace the slow steps by which it has advanced to its present commanding position4 ,as our earlier chapters recount1 its most marvelous strides forward have occurred during the hundred years just past4 ,paper aids other industries ,the century that has marked such material progress in the production of paper has been pre-eminently one of vast intellectual and industrial activity and advancement1 and it is a fair statement that paper has not only contributed largely to the general progression that has taken place1 but through it as a medium standards have been reached that must have remained unknown were it not for its efficient service4 ,through man's inventive genius the utility of this valuable product has been increased a hundred-fold1 and its wider use has been the means of broadening and extending other manufactories4 ,it has aided invention1 and is the medium through which new discoveries1 theories1 and conclusions have been proclaimed4 ,it is the handmaid of literature and music1 and through its fostering agency the highest culture is to-day placed within the possible reach of the masses4 ,formerly1 any considerable degree of learning was confined to the favored few--they were the 8wise men0 and the 8magi02 those who could read even the simplest forms of language were the decided exception1 and works to be read were rare1 and confined to the libraries of the great cities4 ,to-day1 through the abundance and cheapness of publications1 all men may hold close communion with the minds of leading thinkers past and present1 and the melodies of the great masters are brought within the hearing of all4 ,paper's service to the fine arts ,in art it has served as noble a purpose as in literature and music4 ,the fineness and delicacy of surface1 attained through modern processes1 make possible the half-tone and other fac-simile reproductions1 which cultivate an appreciation of the beautiful and carry into even the humblest of homes the refining influences of great works of art2 reproductions used in illustration also elucidate and render great assistance to the correct interpretation of scientific and other publications4 ,but do these material attainments mark1 in themselves1 man's greatest achievements8 ,vast and complete as they are1 our answer must be no4 ,each1 within itself a type of highest thought1 becomes an integral factor in the progression of the race1 the perfectability of man1 his nature and condition4 ,paper aids great reforms ,the advanced thinkers of to-day agree that the hundred years just ended have been especially remarkable from a humanitarian standpoint4 ,they have been made notable by movements tending toward man's elevation1 toward the righting of his wrongs1 and the alleviation of his sufferings4 ,victor ,hugo declares3 8,this century is the grandest of centuries 444 because it is the sweetest4 ,this century 444 freed the slave in ,america1 elevated the pariahs in ,asia1 extinguished the funeral pile in ,india1 and crushed the last fire-brands at the martyr's stake in ,europe40 ,if we ask how these great reforms were wrought1 the answer must be1 in part at least1 that their accomplishment was the result of public sentiment properly educated and directed4 ,this were surely impossible without paper4 ,by dint of the universality of its service to mankind the ruling minds of all thinking nations are frequently placed upon a common plane1 becoming possessed of common convictions1 and upon the sudden presentation of important international problems1 often act with a degree of unison that strikingly illustrates how much of one mind we are1 how nearly upon one plane the thoughts of men are moving4 ,as a force both in shaping and giving expression to public opinion1 the press wields a power that is at once unquestioned and invincible4 ,as ,chapin says1 the productions of the press 8go abroad through the land1 silent as snowflakes1 but potent as thunder40 ,power without an agency of expression is helpless1 and the paper sheet is the medium that makes possible the potency of the press4 ,on its white wings it bears abroad the inspired words that stir men's hearts and prove the heralds of 8liberty1 equality1 and fraternity40 ,the power of education ,when man has been set free from his fetters1 whether they be the physical ones of iron or the no less binding chains of caste and custom1 he is helpless until education and enlightenment restore to him the manhood1 independence1 and self-reliance which he has been denied4 ,it is the chief glory of this century that mankind has been helped to a higher intellectual plane and the blessings of truth and knowledge have been more widely disseminated than ever before4 8,the statesman is no longer clad in the steel of special education1 but every reading man is his judge40 ,higher education has brought to man a quickened sense of the inherent nobility of his nature1 and has changed his conceptions of the relations that exist between his own life and that which pulsates about him4 ,to quote again from the great ,french writer3 8,this century proclaims the sovereignty of the citizen and the inviolability of life2 it crowns the people and consecrates man40 ,and this broadened enlightenment1 this deepened sense of man's dignity and nobility1 have in their turn contributed to the humanitarian side of life1 making it easier to redress wrong and establish justice4 ,in all these great movements of the century1 paper has been the means of transmitting intellectual force2 it has been the messenger and herald of better things than the world had known4 ,its history has always been closely linked with that of man2 it has been the pace-maker of his progress1 in the realm of mechanics and of economics as well as in music1 literature1 and art4 ,they have come up together out of the past2 they are associated in noble and uplifting work in the present2 together they go forward to such broader fields of usefulness as the future may disclose4 ,transcriber's ,notes ,punctuation and spelling were made consistent when a predominant preference was found in this book2 otherwise they were not changed4 ,simple typographical errors were corrected2 occasional unbalanced quotation marks retained4 ,ambiguous hyphens at the ends of lines were retained2 occurrences of inconsistent hyphenation have not been changed4 ,both 8watermark0 and 8water-mark0 occur frequently4 ,text uses 8,pittsburg01 not 8,pittsburgh04 ,page #bg3 8,henry ,,vi0 was mis-printed as 8,henry ,,vii02 corrected here4