,,machinery',s ,,reference ,,series ,,each ,,number ,,is ,,one ,,unit ,,in ,a ,,complete ,,library ,,of ,,machine ,,design ,,and ,,shop ,,practice ,,revised ,,and ,,republished ,,from ,,machinery ,,number #eg ,,metal ,,spinning ,,second ,,edition ,,contents ,principles of ,metal ,spinning1 by ,c4 ,,tuells #c ,tools and ,methods ,used in ,metal ,spinning1 by ,,william ,a4 ,,painter #ae ,copyright1 #aiab1 ,the ,industrial ,press1 ,publishers of ,,machinery #di-ee ,lafayette ,street1 ,new ,york ,city ,,chapter ,i ,,principles ,,of ,,metal ,,spinning#a ,metal spinning1 that process of sheet metal goods manufacturing which deals with the forming of sheet metal into circular shapes of great variety by means of the lathe1 forms and hand-tools1 is full of kinks and schemes peculiar to itself4 ,it is the purpose of this treatise to give a description of spinning in general1 and to outline some of the methods and tools used in spinning for rapid production4 ,the products of metal spinning are used in a great many lines of manufacture4 ,examples of this work are chandelier parts1 cooking utensils1 silver and brittania hollow-ware1 automobile lamps1 cane-heads and many other sheet metal specialties4 ,brass1 copper1 zinc1 aluminum1 iron1 soft steel1 and1 in fact nearly all metals yield readily to the spinner's skill4 ,at best spinning is physically hard work1 and the softer the stock1 the easier and quicker the spinner can transform it into the required product4 ,there are but two practical ways of forming pieces of sheet metal into hollow circular articles3 by dies and by spinning4 ,by far the cheapest and best method of producing quantities of this class of work is by the use of dies1 but there are many cases where it is impractical or impossible to follow this course4 ,dies are expensive and there is constant danger of breakage1 whereas spinning forms are easily and cheaply made and are almost never damaged by use beyond a reasonable amount of wear4 ,thus it will be seen that when the production is small1 it does not pay to make costly dies4 ,again1 the styles or designs of many articles that are spun are constantly being changed2 if made by dies each change would necessitate a new die1 while in spinning merely a new wooden form is required--and sometimes the old form can be altered1 costing practically nothing4 ,still other advantages of spinning are that in working soft steel1 a much cheaper grade may be spun than can be drawn with dies2 beads may be rolled at the edges of shells at little expense2 experimental pieces may be made quickly1 and1 added to these features comes the fact that very difficult work that cannot possibly be made with dies can be spun with comparative ease4 ,it must not be construed from the above that spinning is to be preferred to die work in all or even in the majority of cases1 because1 on the contrary1 die work is a more economical method of manufacture1 and should always be used when possible on production work4 ,the cases already cited are merely given to point out some of the instances in which1 for economical reasons1 spinning is to be preferred to die work4 ,the ,spinning ,lathe ,the principal tool used in the operation of spinning is the spinning lathe1 shown in ,fig4 #a4 ,while in many respects this machine is similar to any other lathe1 it is built without back-gears1 carriage or lead-screw1 is very rigid in construction1 and1 on the whole1 very much resembles a speed lathe4 ,like other lathes1 the spinning lathe is fitted with a cone pulley 7preferably of wood1 because of its lightness and gripping qualities71 allowing the use of four or five different speeds4 ,speed is an important factor in spinning4 ,arbitrary rules for spinning speeds cannot be given1 as the thicker the stock the slower must be the speed2 thus while _/-inch iron can be readily spun at #fjj revolutions1 _/-inch iron would necessitate reducing the speed to #djj revolutions per minute4 ,zinc spins best at from #a1jjj to #a1djj revolutions2 copper works well at #hjj to #a1jjj2 brass and aluminum require practically the same speed1 from #hjj to #a1bjj2 while the comparatively slow speed of #cjj to #fjj revolutions is effective on iron and soft steel4 ,brittania and silver spin best at speeds from #hjj to #a1jjj revolutions4 ,illustration3 ,fig4 #a ,spinning ,lathe ,one of the essential parts of the spinning lathe is the ,t-rest4 ,the base of this rest is movable on the ways of the lathe1 and it has at the side nearest the operator1 a stud about four inches in diameter and six inches high1 through which is swiveled the ,t-rest proper4 ,as the illustration shows1 provision is made for raising and lowering the rest1 and the entire rest may be clamped in any desired position by means of the hand-wheel shown beneath the ways4 ,the rest proper consists of an arm1 #ab to #ae inches long1 similar to a wood turner's rest1 and through the face of this arm are from twelve to sixteen closely spaced -inch holes4 ,these holes are to receive the pin against which the hand tools are held while spinning4 ,the pin is three inches long and of -inch steel1 turned down on one end to loosely fit the holes in the rest4 ,another important part of the spinning lathe is the tail-center4 ,this center is sometimes the ordinary dead center that is in general machine shop use1 but nearly all spinners use the revolving center1 shown in ,fig4 #b4 ,the revolving center is inch diameter 7without taper7 and about six inches long1 and is fitted into the socket in which it runs2 this socket is1 in turn1 fitted to the taper hole in the tailstock4 ,at the bottom of the hole in the socket are two steel buttons1 hardened and ground convex on their faces4 ,these buttons act as ball bearings and reduce friction to a minimum4 ,illustration3 ,fig4 #b4 ,revolving ,center ,forms and ,chucks for ,spinning ,the shape of a shell made by spinning is dependent on the form or chuck upon which the metal is spun4 ,forms are used for plain spinning where the shape of the shell will permit of its being readily taken from the form after the spinning has been completed2 but when the shape of the shell is such that it will not 8draw10 as the molders say1 it becomes necessary to employ sectional chucks1 similar to the one shown in ,fig4 #c4 ,generally speaking1 spinning forms are made of kiln dried maple4 ,after being bored and threaded to fit the lathe spindle1 the spinner turns the maple block to agree with a templet shaped in outline to the sample shell4 ,when no sample is furnished1 the templet must be laid out from a sketch or drawing2 in either case proper allowance is made for the thickness of the stock4 ,when large quantities of shells are to be spun1 all alike1 the form is sometimes made of lignum vit4 ,another method is to turn the maple form small enough so that one shell may be spun and cemented to it and then this metal-cased form is used to spin the balance of the shells4 ,for continuous spinning1 forms are made of cast iron or steel1 which of course makes a most satisfactory surface to spin on and gives indefinite service4 ,illustration3 ,fig4 #c4 ,sectional ,spinning ,chuck ,a sectional or 8split0 chuck1 as it is sometimes called1 is1 as the name implies1 a spinning chuck or form which may be taken apart in sections after the shell has been spun over it4 ,as before stated1 this class of spinning chuck is only used when the finished shell could not be removed from an ordinary form after spinning4 ,after a shell has been spun over a sectional chuck1 the shell and the sections of the chuck are together pulled lengthwise from the core of the chuck4 ,then1 starting with the key section1 it is an easy matter to remove each section from the inside of the shell4 ,as the sections are removed1 they are replaced upon the core1 slipped under the retaining flange and the chuck is ready for spinning a new shell4 ,the whole operation of removing and replacing the sections of a chuck takes less time than it does to tell it1 and1 as the sections are of different sizes1 it is easy to replace them in the proper order4 ,like other forms1 sectional chucks are made of wood or metal1 according to the requirements of the job4 ,the core and retaining ring are first made from one piece and then the sections are turned in a continuous ring and split with a fine saw4 ,in some cases it is necessary to add a small piece to the last section to make up for the stock lost in splitting the sections4 ,another kind of sectional chuck1 known to the trade as a 8plug0 7shown in ,fig4 #e7 is used extensively in some shops in cases where the shell must have projections or shoulders at both ends1 and no bottom to the shell is required4 ,in making the plug1 which is always in two parts1 the first half is turned to take the shell from one end to the center of the smallest diameter4 ,into the end of this part is bored a hole to which is fitted the end of the second part1 which is afterwards turned to fit the shell4 ,over this two-part plug the shell is spun2 then the bottom of the shell is cut out and the first half of the plug removed1 thus allowing the shell to be withdrawn4 ,the first part is then replaced and the plug is ready for use again4 ,fig4 #d shows a method of spinning difficult shells that ordinarily would require a sectional chuck4 ,the shell shown at the left of ,fig4 #d is first spun as far as the bulged part on an ordinary form that ends at this point4 ,then after annealing1 it is replaced on the form and while another operator holds the wooden arm1 supported with a pin in the ,t-rest1 the spinner forms the metal around the bulge-shaped end of the arm4 ,the arm1 being stationary on the inside of the shell1 acts as a continuation of the spinning form1 and by this method as good a shell is obtained as could be spun with a sectional chuck4 ,illustration3 ,fig4 #d4 ,quick ,method of ,spinning ,difficult ,shell ,without ,sectional ,chuck ,illustration3 ,fig4 #e4 ,spinning on ,plugs ,for spinning operations upon tubing or press-drawn tubes1 steel arbors are generally used4 ,tubing may be readily spun upon an arbor and it can be reduced or expanded to comply with the shape of shell required much more quickly than the shell could be spun from the blank4 ,followers ,for holding the sheet metal blank to the spinning form1 a block of wood known as the follower1 is used 7see ,fig4 #f74 ,followers are made to suit the shape of the work with which they are to be employed1 always being made with the largest possible bearing on the work2 thus a shell with a flat bottom twelve inches in diameter would be turned with the aid of a follower having an #aa-;inch face1 while a shell with a #d-;inch face would take a follower with a #c-;inch face4 ,all shells do not have flat bottoms1 consequently1 in spinning such as do not1 it becomes necessary to employ hollow followers4 ,hollow followers have their bearing surfaces turned out to fit the ends of the forms with which they are to be used4 ,in practice1 the blank is held against the end of the spherical form with a small flat follower until enough of the shell has been spun to admit of the hollow follower being used4 ,all followers are made with a large center hole in one end to receive the revolving tail-center4 ,illustration3 ,fig4 #f4 ,three ,types of ,followers ,in starting to spin a difficult shell it sometimes happens that the necessarily small follower will not hold the blank4 ,to prevent this slipping1 the face of the follower is covered with emery cloth4 ,often1 however1 on rough work1 the spinner will not stop to face the follower1 but will make a large shallow dent at the center of the blank2 the extra pressure required to force the metal against the form will usually overcome the slipping tendency4 ,illustration3 ,fig4 #g4 ,specimens of ,metal ,spinning ,hand ,tools ,hand tools1 in great variety1 form the principal asset of the spinner's kit4 ,spinning tools are made of tool steel forged to the required shapes1 and are hardened and polished on the working end4 ,the round steel from which they are made varies from inch to #a inch in diameter1 according to the class of work upon which they are to be used4 ,the length of a spinning tool is about #b feet1 and it is fitted into a wooden handle #b inches diameter and #ah inches long1 making the total length of the handled tool about #c feet1 as shown in ,fig4 #h4 ,as the spinner holds this handle under the right armpit1 he secures a great leverage upon the work and is better able to supply the physical power required to bring the metal to the desired shape4 ,illustration3 ,figs4 #h and #i4 ,spinning ,tool and ,swivel ,cutter ,the commonest and by far the most useful of the spinning tools is the combination 8point and ball0 which together with a number of other tools1 is shown in ,fig4 #aa4 ,this tool is used in doing the bulk of the spinning operations--for starting the work and bringing it approximately to the shape of the form4 ,its range of usefulness is large on account of the many different shapes that may be utilized by merely turning the tool in a different direction4 ,next in importance comes the flat or smoothing tool which1 as the name implies1 is for smoothing the shell and finishing any rough surfaces left by the point and ball tool4 ,the fishtail tool1 so named from its shape1 is used principally in flaring the end of a shell from the inside1 8spinning on air10 as it is sometimes termed4 ,this tool is used to good advantage in any place where it is necessary to stretch the metal to any extent1 and its thin rounding edge proves useful in setting the metal into corners and narrow grooves4 ,other tools are the ball tool which is adapted to finishing curves2 the hook tool1 used on inside work2 and the beading tool which is needed in rolling over a bead at the edge of a shell when extra strength or a better finish is desired4 ,when much beading of one kind is being done1 a large heavy pair of round-nose pliers 7,fig4 #aj7 with the jaws bent around in a curve and sprung apart enough to allow for the thickness of the metal proves to be a handy tool4 ,after the edge of the shell has been flared out to start the bead1 the pliers are opened enough to admit the metal and then closed and the stock guided around to form the bead as far as possible4 ,in this way the larger part of a bead is rapidly formed1 one jaw of the pliers acting as a spinning tool and the other corresponding to the back-stick4 ,during this operation1 the pliers are1 of course1 supported by being held against the ,t-rest4 ,illustration3 ,fig4 #aj4 ,spinners' ,pliers ,closely allied with these spinning tools are two other tools 7also shown in ,fig4 #aa7 known as the diamond point and the skimmer4 ,the diamond point is for trimming the edges of the shell during the spinning operation and for cutting out centers or other parts of the work4 ,the skimmer is for cleaning up the surface of a shell1 removing a small amount of metal in doing so1 the amount depending upon the skill the spinner used in the spinning proper4 ,illustration3 ,fig4 #aa4 ,hand ,tools of ,various ,forms used in ,spinning ,when the bottoms are to be cut from a large number of shells and it is necessary that they be cut exactly alike1 a tool known as a swivel cutter is used4 ,this tool 7see ,fig4 #i7 is simply an iron bar with a cutter on one end1 which swivels near the center around a pin in the ,t-rest2 thus by a slight movement of the arm the cutter is brought up to the work1 cutting a piece from the shell of exactly the same size each time4 ,the ,spinning ,operation ,in order to make clear the successive steps in spinning1 let us briefly consider the making of a copper head-light reflector1 and the way the work is handled when a few hundred pieces are to be made4 ,by trial spinning1 the size of the blank required for one of the reflectors is determined1 and with the square shears the copper sheets are cut into pieces an eighth of an inch larger each way4 ,these squares are then taken to the circular shears and cut to round shapes ready for the spinning lathe4 ,the spinning form1 of kiln-dried maple1 is screwed to the spindle and the belt thrown to that step of the cone pulley which will bring the speed nearest to #a1bjj revolutions4 ,from the stock-room a follower is selected whose face will nearly cover the bottom of the form4 ,it is now 8up to0 the spinner4 ,holding a blank and also the follower against the end of the form1 he runs the tail-center up to the center in the follower just hard enough to hold the blank in place4 ,then1 starting the lathe1 he centers the blank by lightly pressing against its edge a hard wood stick4 ,as soon as it 8lines up0 he runs the center up a little harder and clamps it in place4 ,some spinners will 8hop in0 a blank with the lathe running1 but this is dangerous practice and sometimes the blank will go sailing across the room4 ,often this happens in truing up the blank and for this reason it is considered advisable to have a wire grating at the further side of the lathe to prevent serious accidents2 for a sheet metal blank is a dangerous missile traveling at the high rate of speed which is imparted to it by the lathe4 ,with a piece of beeswax 7soap is sometimes used for economical reasons7 the spinner lightly rubs the rapidly revolving blank and then adjusts the pin in the ,t-rest to a point near enough to the blank to obtain a good leverage with the spinning tool4 ,holding the handle of his point and ball tool under his right armpit and using the tool as a lever and the pin on the rest as a fulcrum1 he slowly forces the metal disk back in the direction of the body of the form1 never allowing the tool to rest in one spot1 but constantly working it in and out1 applying the pressure on the way out to the edge of the disk and letting up as he comes back for a new stroke4 ,in the meantime his left hand is busy holding a short piece of hard wood 7called the back-stick71 firmly against the reverse side of the metal at a constantly changing point opposite the tool4 ,the object of the back-stick is to keep the stock from wrinkling as it is stretched toward the edge of the disk4 ,wrinkles cause the metal to crack at the edges and for this reason they must be kept from the stock as much as possible4 ,after a few strokes of the spinning tool have been taken1 the shell will appear about as shown at ,b1 ,fig4 #ab1 and at this point it is necessary to trim the shell at the edges with the diamond-point tool4 ,trimming is required because spinning stretches the stock and the resulting uneven edge will cause splits in the metal if it is not trimmed occasionally4 ,as a carpenter is known by his chips1 so a spinner is known by the way his work stretches4 ,while the even pressure of a good spinner will stretch the stock very little1 the uneven pressure of the inexperienced man will lead him into all sorts of trouble on account of the way the stock will 8go40 ,in either case the metal always stretches least in the direction in which the sheet stock was originally rolled1 consequently giving the edge a slight oval shape4 ,in trimming zinc1 the spinner holds a 8swab0 of cloth just above the diamond point1 to prevent the chips from flying into his face and eyes--or those of his neighbors4 ,with other metals the swab is unnecessary4 ,the reflector is now taking shape4 ,with each successive stroke the spinner sets a little more of the metal against the form4 ,not only does spinning stretch the metal1 but it hardens it as well2 therefore1 at the stage ,c it becomes necessary to anneal the partially completed reflector1 which is done by heating it to a low red in a gas furnace4 ,in running through a lot of shells1 the common practice is to spin them all as far as possible without annealing1 and after annealing the whole lot1 to complete the spinning4 ,illustration3 ,fig4 #ab4 ,successive ,steps in ,spinning a ,reflector ,after replacing the shell upon the form1 it is trimmed and worked further along the form1 gradually assuming the appearance shown at ,d4 ,at this time1 the spinner goes back to the small radius at the front end of the shell and with a ball tool he closes the annealed metal hard down against the form1 for the spinning has tended to pull the stock slightly from the form at this point4 ,the body of the reflector is now practically completed and the spinner directs his attention to rolling the bead at the outside edge4 ,slowly he begins to roll the edge of the shell back1 using his hook tool to complete the bead as far as possible and exercising care to keep the back-stick firmly against the metal so as to keep the wrinkles out4 ,now1 with the diamond point1 he gives the edges a final trim1 and with the beading tool closes down the bead snugly against the rest of the shell1 as shown at ,e4 ,lastly1 the swivel cutter is placed in the proper hole of the ,t-rest and a turn of the tool cuts out the center to the exact size1 and the reflector is completed4 ,if any burrs or rough places remain they are easily removed at this time with the skimmer or diamond point1 and a little emery cloth gives the shell a finished appearance4 ,referring to the illustration ,fig4 #g1 ,a1 ,b and ,c represent the three most important stages of spinning a shell like that shown at ,c4 ,annealing is necessary between steps ,a and ,b4 ,d is a shell spun upon a form of the plug variety1 and ,e and ,f are two views of a shell spun after the method shown in ,fig4 #d1 ,f being the completed shell4 ,g illustrates a very difficult shell to spin1 on account of the small follower that must be used2 the length of the small diameter also adds to the difficulty4 ,h shows a shell that must be spun upon a sectional chuck1 while ,i is a plain easy job of ornamental spinning4 ,the ball shown at ,j was spun from one piece of aluminum and it is more of a curiosity than a specimen of practical spinning4 ,it was first spun over a form that would leave one-half of the ball complete and the stock for the other half straight out like a short tube4 ,next a wooden split chuck was made1 hollowed out to receive the finished end of the ball and the open end was gradually spun down and in until the ball was complete with but a _/-inch hole at the end4 ,this hole was plugged and the hollow ball was done4 ,illustration3 ,fig4 #ac4 ,an ,interesting ,example of ,metal ,spinning ,as another example of metal spinning1 assume the shape shown in ,fig4 #ac4 ,the shell is to be #bj inches in diameter1 #f inches deep1 and #j4jfj inch thick4 ,the metal to be used is zinc4 ,this is an interesting metal spinning job1 and not a particularly difficult one4 ,the shell can be best spun with the aid of two spinning forms1 such as are illustrated in ,figs4 #ad and #ae4 ,these forms should be made of kiln-dried maple if there are comparatively few shells to be spun4 ,if there are many1 the forms should be made of cast iron4 ,fig4 #ad shows the first form to be used1 which conforms to the outside of the shell as far as the centers of the spherical ring4 ,beyond these points1 the form is straight4 ,the blank to be spun is placed as indicated by the dotted lines1 and follower ,no4 #a is used to hold the work against the form4 ,the chief trouble will be met in properly starting the shell1 because of the small follower that must be employed4 ,however1 follower ,no4 #b may be substituted after working the metal back against the form a few inches1 and as this gives a better grip on the shell1 there will be no further danger of slipping4 ,after spinning the zinc shell to the shape of the first form 7,fig4 #ad7 it will probably have to be annealed1 but this can only be determined by trial4 ,in annealing zinc1 the flame should not be allowed to touch the metal4 ,the half completed shell is then put on form ,no4 #b shown in ,fig4 #ae4 ,it is an easy matter to spin the metal round to complete the arc4 ,the dotted line shows the position of the shell before starting the last part of the spinning4 ,of course1 it will be understood that the shell must be trimmed several times during the spinning1 and if the trimming is frequently done1 a well-shaped shell should result4 ,for spinning on form ,no4 #b1 follower ,no4 #c must be used4 ,either beeswax or soap should be frequently rubbed over the work while spinning4 ,if it is necessary to cut out the center1 it can be done before removing the shell from the last form by simply removing the follower and using a diamond point tool1 or in large product work the swivel cutter will work well4 ,the shell will cling to the form without the follower4 ,the spinning speed should be from #hjj to #a1jjj ,r4 ,p4 ,m4 ,illustration3 ,fig4 #ad ,illustration3 ,fig4 #ae ,while the operation of spinning is a comparatively simple one to describe1 it is not easily learned1 and to-day good all-around spinners are hard to find4 ,the limits of accuracy are not as closely defined as in straight machine work1 but there are times when good fits are absolutely necessary1 as in cases where two shells must slip snugly together4 ,in this chapter we have taken up only the plain every-day kind of spinning1 and were we to follow its work in the gold and silversmith's trade1 we would see it evolve into a fine art4 ,in order to insure really good work coming from the spinning lathe1 there is a wide range of knowledge that the spinner must have4 ,that knowledge may be brought together and summed up by a single word--judgment4 ,,chapter ,,ii ,,tools ,,and ,,methods ,,used ,,in ,,metal ,,spinning#b ,the principal object of this chapter is to describe in detail the various operations of spinning metal so that a tool-maker or machinist who has not access to a metal spinner1 will be able to make his own tools1 rig up an engine or speed lathe1 and make the simple forms or models that are required in experimental work4 ,to do this intelligently1 it is necessary to follow in detail every step in metal spinning from the circular blank to annealing1 pickling1 dipping1 burnishing1 etc41 and also to know how to make the simpler forms of spinning tools1 what lubricants to use on the different kinds of metals1 what material to make the spinning chuck of1 and how far the metal can be worked before annealing4 ,spinning metal into complicated and elaborate shapes1 is an art fully as difficult as any craft1 and the man is truly an artist that can make artistic and graceful outlines in metal1 especially when only a few pieces are required and the cost will not allow of making special chucks to do the work on and with no outline chucks to govern his design1 the forms being made by skill and manipulation of tools alone4 ,such skill is far superior to that of the ,russian metal worker1 who1 instead of making a vase or ornament of one piece1 cuts up several sections and soft solders them together1 after covering them with crude 8gingerbread0 work to disguise his poor metal work4 ,the amateur can imitate the ,russian work1 but never the work of the skilled spinner4 ,there are several grades of spinners1 most of them never attaining the skill of the model-maker or the facility for handling the different metals4 ,a man that has had several years of experience spinning brass or copper would not be able to spin britannia or white metal without stretching it to a very uneven thickness4 ,as brass or copper is harder than the other metals mentioned1 they resist the tool more and require more pressure in forming1 and if the operator used the same pressure on the softer metals1 he would stretch or distort them1 so that they would be perhaps one-quarter of the original thickness at angles and corners where the strain in spinning would be greatest1 which would ruin the articles4 ,the best test for skill in ordinary spinning1 is to take a long difficult shape1 after being finished1 and saw it in two lengthwise1 and if the variation in thickness is less than #be per cent of the original gage1 it is good practice4 ,some spinners can keep within #aj per cent of the gage on ordinary work1 but they are scarce4 ,the spinning trade in this country is mostly followed by foreigners1 ,germans and ,swedes being the best4 ,the ,american that has intelligence and skill enough to be a first-class spinner1 will generally look around for something easier about the time that he has the trade acquired4 ,it is an occupation that cannot be followed up in old age1 as it is too strenuous1 the operator being on his feet constantly1 and having to use his head as well as his muscles4 ,general ,remarks on ,metal ,spinning ,chucks ,for common plain shapes1 a patternmaker's faceplate1 with a tapered center screw1 is sufficient for holding the wood chuck4 ,the hole in the wood should be the same taper as the screw1 thus giving an even grip on the thread4 ,if a straight hole only is used1 and it is not reamed out before screwing to the plate1 it will only have a bearing on one or two threads1 and if the chuck is taken off and replaced on the faceplate1 it will not run true4 ,care should also be taken to face off the end of the chuck flat1 or to slightly recess it1 so that it will screw up evenly against the faceplate1 as a high center will cause it to rock and run out of true4 ,in large chucks 7over five inches7 it is best to have three or four wood screws1 besides the center screw4 ,the holes for these can be spaced off accurately on a circle in the iron faceplate1 and drilled and countersunk4 ,it is best to have twice as many holes as screws2 that is1 if four screws are used there should be eight holes1 so that if the chuck has to be replaced at any time and the wood has shrunk1 it can be turned one-eighth of a revolution further than the original chucking4 ,where a chuck has to be used several times1 it is better practice to cut a thread in the wood and screw the chuck directly to the spindle of a lathe1 not using the faceplate4 ,this thread can be chased with a regular chasing tool1 where the operator has the skill1 or if not1 the wood can be bored out and a special wood tap used4 ,such a tap has no flutes and it is bored hollow1 there being a wall about _/ inch thick4 ,one tooth does all the cutting1 that is the one at the end of the thread4 ,the chips go into the hollow part of the tap4 ,the end of the tap for about inch should have the same diameter as the hole before threading to act as guide for the cutting tooth4 ,it is essential that a chuck should run very true and be balanced perfectly1 as the high speed at which it runs will cause it to vibrate and run out of true1 causing the finished metal to show chatter marks4 ,the best wood for chucks is hard maple1 and it should be selected for its even grain and absence of checks and cracks4 ,it is best to paint the ends with paraffine or red lead1 or to immerse the chucks in some vegetable oil after turning4 ,cottonseed oil is very good for this purpose1 but care should be taken not to soak the chucks too long4 ,for a man not skilled in spinning1 it is better to use metal chucks than wood1 for if there are many shells of a kind1 the operator is liable to bear too hard on the tool1 thus compressing the chuck and making the last shells smaller than the first4 ,corners and angles not well supported might also be knocked off4 ,the writer prefers cold rolled steel for chucks up to #f inches in diameter and cast iron for the larger ones1 but where good steel castings can be obtained1 a good chuck can be made by turning roughly to shape a wood pattern1 allowing enough for shrinkage and finishing1 and hollowing out the back to lighten it4 ,when the chuck is finished all over in the lathe1 it should balance much better than a cast iron one1 as there are not the chances of having blow holes in the iron1 thus throwing the chuck out of balance4 ,annealing ,the distance that metal can be drawn without annealing1 can only be learned by experience4 ,a flat blank rotated in the lathe1 being soft1 will offer little resistance and it can be gradually drawn down by a tool held under the chuck and against the blank4 ,this tool is pushed from the center outward and forward at the same time1 and every time it passes over the blank or disk the metal becomes harder by friction1 and the change of formation and the resistance at the point of the tool greater4 ,this can be felt as the tool is under the operator's arm4 ,when the spring of the metal is such that the tool does not gain any1 but only hardens the metal1 the shell should be taken off and annealed4 ,if the metal has been under a severe strain1 it should be hammered on the horn of an anvil or any metal piece that will support the inside4 ,the hammer should be a wood or rawhide mallet1 but never metal1 the object being to put dents or flutes in the metal to relieve the strain when heating for annealing2 if this is not done the shell will crack4 ,after annealing the shell it should be pickled to clean the oxide or scale from the surface2 otherwise the metal will be pitted4 ,when the scale is crowded into the metal and when it will not finish smooth after spinning to shape1 the metal can be finished by skimming or shaving the outer surface which cuts out all tool marks2 it can then be finished with medium emery cloth or the shell can be bright dipped1 and be run over with a burnishing tool before buffing4 ,burnishing can be done on the spinning chuck1 but the speed should be higher than for spinning2 this requires some skill for a good job1 and it can be done only on metal chucks4 ,annealing is best accomplished in a wood or gas oven1 where a forge fire is used4 ,the metal should never touch the coke or other fuel1 but it should be held in the flame above the fire4 ,where only part annealing is required1 the shell can be immersed in water1 the part to be annealed being exposed above the water1 and a blowpipe used on it4 ,the remainder of the shell will then be hard4 ,this way of annealing is sometimes necessary on a special shapes4 ,brass should be heated to a cherry red1 and held at that point for a few minutes1 in a muffle furnace4 ,if an open furnace is used1 just bring the metal to a cherry red and then dip it in water2 this method is better than when waiting for it to cool1 the action being just the opposite to that on steel4 ,brass such as the common yellow brass is not suitable for spinning1 there being but #ee per cent copper and #de per cent zinc4 ,there are two grades of brass suitable for spinning4 ,these are known as 8spinning and drawing10 having #fj per cent copper and #dj per cent zinc1 and 8extra spinning and drawing0 having #fg per cent copper and #cc per cent zinc4 ,there is also a better grade known as 8low brass0 having from #ge to #hj per cent copper2 it has the color of bronze and is only used on very deep and difficult spinning4 ,the scale1 after annealing1 should be pickled off in an acid bath 7described further on in this chapter71 and the part thoroughly washed in running water4 ,brass1 ,german silver and the harder metals should be hammered before annealing2 it is not necessary to hammer zinc1 copper1 aluminum1 etc4 ,a pyrometer in an annealing furnace would be an advantage where quantities of the softer metals such as zinc1 aluminum1 etc41 are being heated4 ,copper is annealed the same as brass and is also pickled4 ,zinc is coated with oil before being put in the oven1 and when the oil turns brown1 which occurs when the temperature is about #cej degrees1 the metal is ready to take out2 it should then be plunged in water to shed the scale1 but not pickled4 ,the melting point of zinc is #ghj degrees ,f4 ,aluminum can be annealed the same as zinc1 as the melting point is #a1adj degrees ,f4 ,steel should be annealed by heating to a cherry red and then allowing it to cool slowly2 it should be scaled in a special pickle1 thoroughly washed1 and then put back in the fire long enough to evaporate every particle of acid that may have remained from the pickling operation4 ,any acid remaining on the steel will neutralize any lubricant that is applied when spinning4 ,annealing should be avoided wherever possible4 ,open hearth steel only should be used4 ,it should be free from scale and preferably cold rolled4 ,bessemer steel is not suitable1 except for very shallow spinnings4 ,tin plate made from open hearth steel can be spun about one-half as deep as its diameter where the shape is not too irregular4 ,german silver is difficult to spin1 especially when it contains over #ae per cent nickel2 it has to be hammered before annealing1 the same as brass1 to avoid cracks4 ,lubricants ,common yellow soap cut up in strips about inch or inch square is a good lubricant for spinning most metals4 ,it should be applied evenly to the disk or blank while it is revolving1 by holding the soap in the hand and drawing it across the surface4 ,beeswax is the best for spinning steel1 but it is expensive4 ,lard oil mixed with white lead is a fair substitute4 ,either mutton or beef tallow applied with a cloth swab is very good on most all metals2 also vaseline and graphite mixed to a paste and applied the same as tallow4 ,examples of ,spinning ,various ,metals ,the different metals are malleable1 ductile and tenacious in the following order2 white metal or britannia1 aluminum1 zinc1 copper1 low brass1 high brass1 ,german silver1 steel1 tin plate4 ,white metal does not harden in spinning1 but it requires special skill in handling1 or the metal will be of very uneven gage4 ,the best metal for an amateur to start on is copper1 as it is both tenacious and ductile1 and will stand much abuse in the fire and on the lathe4 ,one of the peculiar properties of zinc is that it has a grain or texture1 and when spinning1 the two sides that go through the rolls lengthwise will be longer than the sides that have the cross grain1 requiring the shell to be trimmed off quite a distance to even the edge4 ,to show the possibilities of working the different metals1 and their relative spinning values1 a number of articles made from different materials are illustrated herewith4 ,illustration3 ,fig4 #af4 ,zinc ,lamp ,shade ,spun in ,one ,operation without ,annealing ,a zinc lamp shade is shown in ,fig4 #af that is #ad inches in diameter and #d inches deep4 ,this shade was spun in one operation1 without annealing1 from a flat circular blank4 ,all zinc should be warmed before spinning1 either over a gas burner at the lathe or in hot soap water1 and the chuck also should be heated1 as otherwise the blank will soon chill1 if spun on a cold metal chuck1 as the chuck absorbs the heat long before the operation is finished4 ,of course this does not apply to wooden chucks4 ,the chuck may be heated by using the burner shown in ,fig4 #ag1 which is located around the spindle of the lathe4 ,the size of the burner should1 of course1 be in proportion to that of the chuck used4 ,the burner illustrated is #h inches in diameter4 ,it has several small holes drilled for the gas on the side facing the chuck4 ,the heat of the chuck is regulated by varying the supply of gas to the burner4 ,the blank is heated before it is put on the chuck and the friction of the spinning tool helps to keep it warm until it comes in contact with the chuck4 ,the metal retains its heat until the job is finished1 and this sometimes saves an annealing operation4 ,in ,fig4 #ah is shown an example of aluminum spinning4 ,the article illustrated is a cuspidor having a top #g inches in diameter1 a neck with a #d-;inch flare1 a diameter at the top of #i inches1 and a height of #f inches4 ,this shell was spun without annealing1 which shows the extreme ductility of aluminum4 ,the copper shell shown in ,fig4 #ai1 has a maximum diameter of #g inches1 and a depth of #h inches2 it was spun with four annealings4 ,a ,german silver reflector1 which is #aj inches in diameter at the largest end and #e inches deep1 is shown in ,fig4 #bj4 ,the spinning of such a reflector1 when made from this material1 is quite difficult4 ,an open hearth cold-rolled steel shell with a maximum diameter of #c inches and a depth of #d inches is shown in ,fig4 #ba4 ,this shell was spun without annealing1 which shows that the grade of steel used is well adapted for this work4 ,illustration3 ,fig4 #ag4 ,gas ,burner for ,heating ,spinning ,chuck ,illustration3 ,figs4 #ah and #ai4 ,examples of ,aluminum and ,copper ,spinning ,illustration3 ,fig4 #bj4 ,german ,silver ,reflector ,fig4 #ba4 ,open ,hearth ,cold-rolled ,steel ,shell ,in ,fig4 #bb two finished brass shells are shown to the right1 and also the number of operations required to change the form of the metal4 ,the upper shell is #f inches long and #c inches in diameter at the large end1 while the lower one is #g inches long by #c inches in diameter4 ,it was necessary to anneal these shells between each operation1 the upper shell being annealed four times and the lower one three times4 ,these pieces were made in quantities sufficient to warrant the making of chucks for each operation1 which enabled them to be spun with less skill than would be required if a finishing chuck only were made4 ,when a single finishing chuck is used1 the various operations in spinning a shell of this kind would be left to the judgment of the spinner1 who would decide the limit of the stretch of metal between the operations before annealing4 ,illustration3 ,fig4 #bb4 ,various ,steps in ,spinning the ,two ,brass ,shells at the ,right ,a brass shell that is made in five operations and with four annealings is shown in ,fig4 #bc4 ,the finishing chuck used is a split or key chuck on which it is necessary to cut out the end of the shell in order to withdraw the key after the shell is spun4 ,this shell1 which is shown finished to the right1 is #e inches long4 ,it is spun smooth on a machine steel chuck1 and is not skimmed1 but gone over with a planishing tool at the last operation4 ,the two pieces shown in ,fig4 #bb were also finished in this way4 ,illustration3 ,fig4 #bc4 ,another ,brass ,spinning ,operation2 the ,chuck used is shown at ,a ,fig4 #bd shows a brass shell1 which is a good example of 8air spinning10 so called because the finishing or second operation on part of the shape is done in the air1 thus avoiding the use of a sectional or split chuck4 ,the shell shown is about #e inches in diameter4 ,the first or breaking-down chuck is shown at ,a4 ,the neck or small part of the piece1 and also a portion of the spherical surface1 is formed by the spinning tool without any support from the chuck4 ,after the shell is spun or broken down on chuck ,a1 it is annealed and pickled4 ,it is then put back on chuck ,a and planished or hardened on the part that is to retain its present shape4 ,the work is then placed on the chuck ,b and the soft part is manipulated by the tool until it conforms to the shape shown to the right4 ,while this soft part of the metal is being formed1 the part which was previously hardened retains its shape4 ,illustration3 ,fig4 #bd4 ,an ,example of 8,air ,spinning0 and the ,chucks used ,various ,types of ,metal-spinning ,chucks and their ,construction ,a miscellaneous collection of spinning chucks is shown in ,fig4 #be4 ,as will be seen1 the larger ones are machined out in the back to lighten them1 and also to give them an even balance4 ,the larger of those illustrated measure about #i inches in diameter1 and they are made of cast iron1 while the smaller chucks shown in this view are of machine steel4 ,the chuck marked ,a is a key chuck4 ,another collection of spinning chucks of various shapes is shown in ,fig4 #bf4 ,those in the upper row are all key or split chucks1 and the keys are shown withdrawn from the sockets4 ,all these chucks1 up to #f inches in diameter1 are made of machine steel2 those seen in the lower row are shapes which are comparatively easy to spin4 ,illustration3 ,fig4 #be4 ,miscellaneous ,collection of ,spinning ,chucks ,illustration3 ,fig4 #bf4 ,another ,group of ,spinning ,chucks4 ,those in the ,upper ,row are of the ,split or ,key ,type ,a collection of hard maple chucks is shown in ,fig4 #bg1 some of which represent shapes that are difficult to spin4 ,the chuck ,a is #ae inches long1 and the maximum diameter of ,b is #ab inches4 ,these figures will serve to give an idea of the proportions of the other chucks4 ,all of the chucks shown have threads cut in them and they are screwed directly to the spindle of the lathe1 the faceplate being dispensed with4 ,some of the larger wooden chucks used measure approximately #e feet in diameter4 ,a chuck of this size is built up of sections which are glued together4 ,illustration3 ,fig4 #bg4 ,various ,forms of ,spinning ,chucks made from ,hard ,maple ,a number of bronze sectional split chucks are shown in ,fig4 #bh4 ,when spinning over a sectional chuck1 it is first necessary to break down the shell as far as is practicable on a solid chuck4 ,care should be taken1 however1 to leave sufficient clearance so that the work may be withdrawn4 ,the shell is then annealed1 after which it is put on the sectional chuck and the under cut or small end is spun down to the chuck surface4 ,when the entire surface of the shell is spun down to a bearing1 the shell is planished or skimmed to a smooth surface2 the open edge is also trimmed even and the shell is polished with emery cloth4 ,illustration3 ,fig4 #bh4 ,a ,group of ,bronze ,sectional ,chucks ,a large bronze chuck of seven sections1 one of which is a key section1 is shown at ,a4 ,the largest diameter of this chuck is #aj inches4 ,it has a cast iron center hub and a steel cap at the top for holding the sections in place4 ,this cap1 when in place in the retaining groove shown1 is flush with the top of the chuck4 ,another large chuck having five sections and one key section is shown at ,b4 ,the retaining cap in this case is of a different form4 ,the lower parts of the sections of all these chucks fit in a groove at the bottom of the hub4 ,a chuck of five sections that is without a binding cap1 is shown at ,c4 ,this is not a good design as the hub or center is too straight1 and all of the grip or drive is from the bottom groove1 which is not sufficient4 ,the shape shown at ,d is more difficult to spin than any of the others1 as it is smaller at the opening in proportion to its size4 ,this chuck also requires more sections in order that it may be withdrawn from the shell after the latter is spun4 ,the chuck ,e is intended for a small shell that is also difficult to spin4 ,the drive pins which prevent the segments of the chuck ,e from turning may be seen projecting from its base4 ,the centering pins at the outer end of chucks ,d and ,e and the binding caps may also be seen4 ,the chuck ,a1 because of its size1 is hollowed out to reduce the weight4 ,all of these chucks were made for hard service1 and they have been used in spinning thousands of shells4 ,another group of sectional chucks is shown in ,fig4 #bi4 ,they are mostly made from hard maple4 ,the sections of chuck ,a are planed and fitted together and thin pieces of paper are glued to these sections before they are glued collectively for turning4 ,by using the paper between the joints1 the sections may be easily separated after they are turned to the proper size and form4 ,if the different sections were glued without paper between them1 the joint formed would be so good that the separation of the sections could not be controlled1 and parts from opposite sections would be torn away4 ,the use of the paper1 however1 between the glued joints1 controls the separation of the sections4 ,the chuck shown at ,d is also made with the paper between the sections4 ,chucks ,b and ,e are turned from the solid1 care being taken to have the grain of the wood lengthwise4 ,after they are turned to the required form1 they are split into sections with a sharp chisel4 ,before doing this1 the key-section should first be laid out4 ,there should be as few sections as possible1 the number being just sufficient to enable the withdrawing of the chuck from the shell after the latter is spun to shape4 ,this method of making a chuck1 while quicker than the other1 is not good practice1 except for small work4 ,illustration3 ,fig4 #bi4 ,sectional ,chucks made from ,wood ,a lignum vit chuck is shown at ,a in ,fig4 #cj2 this was made with paper between the sections4 ,the key-section is shown on top4 ,this wood1 while being more durable than hard maple1 costs sixteen cents a pound in the rough and1 counting the waste material1 is not any cheaper than bronze1 and is less durable4 ,the hard maple chucks ,b and ,c were turned from the solid1 after which the sections were split4 ,the segments shown in the center of the illustration did not split evenly1 owing to a winding or twisting grain4 ,illustration3 ,fig4 #cj4 ,other ,examples of ,wooden ,sectional ,chucks ,the construction of a sectional spinning chuck is shown in ,fig4 #ca4 ,this illustration also shows the proper proportion for the central hub and its taper4 ,this hub should never be straight1 but should have from #e to #g degrees taper on the central part4 ,there should also be a taper of #a degree on the other binding surfaces as indicated4 ,these parts are made tapering so that the shell can be released from the lathe after spinning1 without hammering or driving2 when straight surfaces are used the work has to be pried off1 and it is also harder to set up the sections for the next shell4 ,another disadvantage is that with straight fittings the wear cannot be taken up4 ,an end cap or binder should be used wherever possible as it steadies the chuck4 ,a drive pin should also be used and the hole for it drilled in the largest section2 this is important1 as it gives the sections a more positive drive4 ,if they slip they will soon wear themselves loose and leave openings at the joints4 ,illustration3 ,fig4 #ca4 ,elevation and ,plan showing ,construction of ,sectional ,chuck ,the plan view shows the method of laying out the various sections4 ,the key should be laid out first4 ,one key is enough for the particular form of chuck illustrated1 but it is often necessary to use two key sections when the shell opening is small4 ,when a sectional chuck is to be made1 it is important to decide first on the size of the central hub ,a1 the number of sections ,c1 and also the design of the cap or binder ,b4 ,this cap must not exceed in size the opening in the finished shell1 as it would be impossible to remove it after the chuck sections were taken out4 ,after the size of the hub ,a has been decided upon1 a wooden form should be turned that is a duplicate of ,a1 except that a spherical surface ,e should be added4 ,this spherical part should be slightly smaller than the inner diameter of the bronze sections in order to allow for machining them4 ,in turning this wooden pattern on which the plaster patterns for the sections are to be formed1 the shoulder ,d should be omitted1 as a removable metal ring will take its place4 ,when the wooden hub is ready1 two metal partitions or templets of the same outline as the chuck1 though about one-half inch larger than its total diameter1 for shrinkage and finishing1 are fastened to the hub in the correct position for making a plaster pattern for the key section4 ,these patterns should have extension ends so that the sections when cast may be held by them while they are being turned4 ,the templets should be banked around with a wad of clay1 and they should also be coated on the inside with sperm oil to keep the plaster from sticking4 ,there should be two brads driven in the hub for each section of plaster to hold the sections in place while they are being turned4 ,after the plaster for the key section has hardened1 the templets should be located one on each side of the key section1 so that the two adjacent sections may be made4 ,in this way all the sections are finished4 ,after about forty-eight hours the plaster will be hard enough to turn in the lathe with a hand tool4 ,the form should be roughly outlined and plenty of stock left for shrinkage1 as bronze shrinks considerably4 ,before taking the sections off the wooden frame1 the metal band ,d should be removed to allow the sections to be separated4 ,this should not be done1 however1 until they are numbered1 so that they can be again placed in their proper positions4 ,after the sections are cast1 they should be surfaced on a disk grinder1 or finished with a file1 care being taken to remove as little metal as possible4 ,each section is next tinned on both contact faces1 and then all are assembled and sweated or soldered together by a blow-pipe4 ,it is sometimes necessary to put a couple of strong metal bands around the sections to hold them firmly in place when soldering and also to support them during the turning operation4 ,illustration3 ,fig4 #cb4 ,a ,modern ,spinning ,lathe ,the central hub ,a should be machined first2 then the assembled outside shell should be machined to fit the hub ,a1 both on the taper part and at the point ,d4 ,while the segments are being bored and faced1 they are held by the extension ends 7not shown7 which were provided for this purpose4 ,this outer shell should also be machined all over the inside so that it will be in balance4 ,it is then taken out of the chuck and a hole is drilled in the largest section for drive pin ,h4 ,the hub ,a is then caught in the lathe chuck with the assembled sections on it1 and a seat is turned for the cap ,b4 ,after this is done the binder bands can be removed1 but not before4 ,the chuck can be finished with a hand tool and file after the roughing cut is taken4 ,after the sections are removed from the hub and numbered at the bottom or inner ends1 they can be separated by heating them4 ,if the joints are properly fitted there will be only a thin film of solder1 which can be wiped off when hot4 ,a twenty-four-inch metal spinning lathe that is rigged up in a modern way1 is shown in ,fig4 #cb4 ,the hand wheel of the tailstock has been discarded for the lever ,a1 which is more rapid and can be manipulated without stopping the lathe4 ,this lathe has a roller bearing for the center ,b which is a practical improvement over types previously used4 ,the pin ,c1 which is used in the rest as a fulcrum for the spinning tools1 is also an improvement1 being larger than those ordinarily used4 ,it is inch in diameter1 #f inches long1 and it has a reduced end for the holes in the rest1 inch in diameter by #a inch long4 ,this pin is large enough so that the spinner can conveniently hold it with his left hand when necessary1 and it can also be rapidly changed to different holes4 ,the pins ordinarily used1 because of their small size1 do not have these advantages4 ,the speed of a spinning lathe having a five-step cone should be about #b1bej to #b1cjj revolutions per minute with the belt on the smallest step1 and from #fjj to #gjj revolutions per minute with the belt on the largest step4 ,the fastest speed given is suitable for all work under #e inches in diameter1 and the slowest for work within the capacity of the lathe4 ,on large shells it is sometimes necessary to change from one speed to another as the work progresses4 ,figs4 #cc and #cd show the spinner at work1 and illustrate how the tool should be held1 and also the proper position of the left hand4 ,illustration3 ,fig4 #cc4 ,view showing how the ,tool is held when ,spinning ,illustration3 ,fig4 #cd4 ,another ,view showing the ,position of the ,spinner and the ,way the ,tool is held when forming the ,metal ,construction of the ,tailstock and ,back-center ,fig4 #ce shows a spinning-lathe tailstock1 which has been changed from the hand-wheel-and-screw type to one having a lever and a roller bearing4 ,the spindle ,a which is withdrawn from the lever and turned one-quarter of a revolution to give a better view of the rollers1 is made from #a-;inch cold rolled steel4 ,the rollers against which the center bears do not project beyond the spindle1 so that the latter can be withdrawn through the tailstock4 ,this eliminates the excessive overhang caused by ball bearings and other centers4 ,when the center projects too far1 the tailstock cannot be set close to the work owing to the necessity of withdrawing the center when removing the spun part4 ,the application of this principle to a spinning lathe is original and the type of center illustrated was used only after all other kinds had failed1 including all the types of ball bearings and revolving pins4 ,the best forms of ball bearing centers do not last over a year1 if in constant use1 and they will not always revolve on small work4 ,two other spindles are shown in this engraving1 which were taken from other lathes in order to show different views of the parts4 ,the cylindrical pieces ,b are the hardened friction rollers which belong in the slot of the spindle ,f1 and ,c is the hardened pin upon which they revolve4 ,the hardened center ,d has a threaded end on which the back-centers ,e of different lengths and shapes are screwed4 ,the friction rollers should always be in a vertical position1 and care should be taken to have them exactly central with the spindle4 ,see ,transcriber's ,note at the end of this book4 and also gives the principal dimensions of a roller bearing for a #a-;inch spindle4 ,a is a hardened steel bushing1 which is driven into the machine steel spindle4 ,the parts ,b are the hardened steel rollers which travel in opposite directions4 ,these rollers have a small amount of friction1 and this is distributed over a large area4 ,a spindle revolving at #b1cjj revolutions per minute will not cause these rollers to rotate very rapidly1 while a ball bearing with balls traveling in a channel #a inch or #b inches in diameter would be traveling at the same speed as the driving spindle4 ,they also wear out rapidly as the end strain is very great1 it being necessary to force the center against the metal with considerable pressure to keep it from slipping4 ,c is the hardened pin upon which the rollers revolve1 and ,d is the hardened spindle on which the various back-centers are screwed4 ,the collar ,e should either be flattened for a wrench1 or a _/-inch hole1 in which a wire can be inserted1 should be drilled through the spindle1 so that it can be kept from rotating when screwing on the back-centers4 ,some spinners prefer the spindle loose1 so that it can be withdrawn when changing the centers1 while others prefer one with considerable lateral motion1 but not enough to permit of withdrawal4 ,by inserting a screw-point in the recess ,f1 the center has considerable lateral motion1 but not enough to allow it to be withdrawn4 ,this recess is useful in that it helps to distribute the oil4 ,all parts should be hardened and drawn to a light straw color2 they should also be ground or lapped to a true fit after hardening4 ,back-centers of this construction have been in use for over three years in one establishment1 and it has not been necessary to replace a single part4 ,illustration3 ,fig4 #ce4 ,detailed ,view of a ,spinning-lathe ,tailstock ,illustration3 ,fig4 #cf4 ,sectional ,view showing the ,back-center and its ,double ,roller ,bearing ,tools ,used in ,metal ,spinning ,fig4 #cg shows an attachment which is used to roll any bead or form4 ,this tool1 when in use1 is inserted in the tailstock spindle in place of the regular center4 ,it is adjustable for any diameter4 ,the roll illustrated is for making a sharp turn1 but rounds and other forms are used4 ,the shell being spun by this tool should be held on a hollow chuck4 ,the roll is set at a point where the metal is to be turned over1 and by its use the curve may be governed and made uniform with less skill than when the work is done by 8air spinning40 ,in addition1 the spinning may be done in less time4 ,this attachment1 for some shapes1 makes the use of sectional chucks unnecessary4 ,illustration3 ,fig4 #cg4 ,attachment used for ,rolling ,sharp ,turns and ,beads ,fig4 #ch shows several spinning tools1 the heads of which were turned in the lathe instead of being forged4 ,this method of making spinning tools is believed to be original4 ,the spinners prefer them to the tools which are forged in one piece1 because the heads which are screwed to the shanks are made of the best quality of steel1 such as the high-speed or self-hardening steel4 ,the shapes are also better and the surfaces more true4 ,the heads of these tools are all threaded with standard -inch1 -inch and -inch pipe taps1 according to the size4 ,obviously1 a spinner can have as many different shaped heads as may be required of each of the sizes given1 and only one handle4 ,the tapering threads in these heads insure that they will always screw on the shanks tightly no matter how often they may be replaced4 ,the -inch size takes a -inch cold rolled holder2 the -inch1 a -inch holder1 and the -inch1 a -inch holder4 ,these will be found large enough for the heaviest work4 ,the egg-shaped tool ,a is a good form for roughing or breaking down1 as it has plenty of clearance on the heel1 and a blunt point that will not tear the metal4 ,this tool is shown in four sizes4 ,the ball or spherical tool ,b is a good one to use on curves and large sweeps4 ,the tool ,c is elliptic1 and is slightly different from ,a1 as it has a blunter point4 ,one of these heads is shown at ,d screwed onto a reducer by which it is held in the lathe chuck while being turned4 ,these heads or points can also be turned while on the handle by using a steady rest4 ,illustration3 ,fig4 #ch4 ,metal ,spinning ,tools with ,high-speed ,steel ,removable ,heads ,a group of trimmers1 skimmers and edgers is shown in ,fig4 #ci4 ,three skimmers of the built-up type are illustrated1 the shanks being of machine steel and the blades being riveted to the holders4 ,these blades are made of either high-speed or regular steel4 ,skimmers which are forged in the regular way from one piece of steel1 are shown at ,b4 ,a number of edgers ,c1 which are made of high-speed or self-hardening steel1 are also illustrated4 ,these tools are used without handles until they are worn down short1 after which tangs are forged on their ends and they are used in handles4 ,edgers are utilized on all kinds of work for trimming the ends of the shells4 ,the skimmer is seldom used on metal chucks1 but mostly in connection with wooden chucks1 where the metal cannot be smoothed down with a planisher4 ,the skimmer is run over the metal lightly1 taking a thin shaving and smoothing the uneven surfaces4 ,it requires considerable skill to use this tool without wasting the metal4 ,the surface of the work is finished with emery cloth after skimming4 ,illustration3 ,fig4 #ci4 ,tools used for ,trimming and ,skimming ,spun ,work ,figs4 #dj and #da show a number of spinning tools of various shapes4 ,the letters ,a indicate the breaking-down or round-nosed tools of different sizes4 ,this type of tool1 which is finished smooth and has a blunt point1 is used for forming corners and sharp angles1 and it is the tool most commonly used by spinners4 ,the planishers and burnishers ,b are used on all convex surfaces and for finishing on metal chucks where there is to be no skimming done4 ,the tools ,c are known as hook or poker tools1 and they are used to turn up beads or curves from the inside of the shell4 ,the holders having rollers are used for turning over beads1 the metal first being trimmed and turned to a vertical position4 ,the other shapes shown are irregular tools for special work and they are not in daily use4 ,illustration3 ,fig4 #dj4 ,a ,group of ,spinning ,tools of ,various ,shapes ,illustration3 ,fig4 #da4 ,another ,group of ,spinning ,tools ,two pairs of spinners' pliers for turning over the edge of the metal when making large curves are shown in ,fig4 #db4 ,the wedge-shaped pieces shown in this illustration are used when breaking down or roughing shells to give a bearing to the metal in order to prevent it from wrinkling or buckling when changing its formation4 ,these pieces are made of hard wood with the exception of the one to the right1 which is of steel4 ,when one of these pieces is in use it is held in the left hand at a point directly opposite the spinning tool1 the metal being between the two4 ,wood is preferable in most cases1 as it does not harden the metal blank4 ,illustration3 ,fig4 #db4 ,spinners' ,pliers which are used for turning the ,edge of the ,metal when making a ,large ,bend ,the tools shown in ,fig4 #dc are used in spinning steel4 ,the round tools are of drawn brass1 and they can be used where the steel tools cannot1 for while a steel tool is perfection on brass1 a brass tool is the only thing on steel4 ,it wears out1 however1 much more rapidly than one of steel4 ,the rolls shown in the center are used for breaking down steel shells4 ,these tools are hardened and have hardened roller bearings4 ,the handles are made of one-inch iron pipe1 which is filled with lead to give weight and strength4 ,illustration3 ,fig4 #dc4 ,some ,spinning ,tools used in ,working ,steel ,hard wood tools that are used for breaking down large thin copper blanks ranging from #b to #e feet in diameter are shown in ,fig4 #dd4 ,these tools are also used where the surface that the tool will cover without hardening the metal is important4 ,blanks which are broken down with these tools are finished with the regular types4 ,the handles of spinning tools vary in diameter from #a to #a inch1 and in length from #af inches to #bj inches4 ,the tools should project from the handles from #i to #ah inches1 and the total length of the tool and handle should average from #cj to #cd inches4 ,illustration3 ,fig4 #dd4 ,wooden ,tools which are used on ,large ,thin ,copper ,blanks ,a group of wood working tools is shown in ,fig4 #de4 ,these tools are of the type commonly used by spinners for turning the various shapes of wooden spinning chucks4 ,as the tools illustrated are the kind regularly used for wood turning by patternmakers and other wood-workers generally1 they will need no description4 ,illustration3 ,fig4 #de4 ,wood-turning ,tools which are used in turning ,spinning ,chucks ,preparation of the ,metal ,brass1 copper1 and ,german silver should be pickled after annealing in order to get the scale or oxide from the surface4 ,there are furnaces that anneal without scaling by excluding the air when heating1 but they are not in general use4 ,a pickling bath may be made by using one part of oil of vitriol 7sulphuric acid7 and five parts of water4 ,the shells can be put in hot1 or the bath can be heated by a coil of lead or copper pipe running through it4 ,steam in no case should enter the bath1 as the iron in the feed pipe will spoil the pickle4 ,any basket or box that may be used to hold the shells in the pickle should not contain any iron4 ,if a box is used it should be held together with copper nails4 ,the pickle can be used cold1 but it will take a little longer time to remove the scale4 ,as soon as the scale is free1 which will be in about half an hour1 the shells should be removed or washed thoroughly in running water4 ,the shells should be allowed to dry before the next operation1 which is that of spinning4 ,a lead-lined wooden tank or an earthen jar may be used for holding the pickle4 ,the pickle which is used for steel should be about half as strong as that employed for brass4 ,after the work is in this pickle1 the latter should be brought to the boiling point1 after which the pieces should be taken out and washed4 ,they are then replaced in the fire for a short time to evaporate any acid that may remain after washing4 ,finished brass articles may be given different shades by dipping them in a solution consisting of one part aqua fortis 7nitric acid7 and two parts oil of vitriol4 ,this solution should stand seven or eight hours to cool after mixing1 and be kept in a crock immersed in a water bath4 ,,outline ,,of ,a ,,course ,,in ,,shop ,,and ,,drafting-,,room ,,mathematics1 ,,mechanics1 ,,machine ,,design ,,and ,,shop ,,practice ,any intelligent man engaged in mechanical work can acquire a well-rounded mechanical education by using as a guide in his studies the outline of the course in mechanical subjects given below4 ,the course is laid out so as to make it possible for a man of little or no education to go ahead1 beginning wherever he finds that his needs begin4 ,the course is made up of units so that it may be followed either from beginning to end2 or the reader may choose any specific subject which may be of especial importance to him4 ,preliminary ,course in ,arithmetic ,,jig ,,sheets #a;,a ,,to #e;,a3--,whole ,numbers3 ,addition1 ,subtraction1 ,multiplication1 ,division1 and ,factoring4 ,,jig ,,sheets #f;,a ,,to #ae;,a3--,common ,fractions and ,decimal ,fractions4 ,shop ,calculations ,reference ,series ,no4 #ah4 ,,shop ,,arithmetic ,,for ,,the ,,machinist4 ,reference ,series ,no4 #eb4 ,,advanced ,,shop ,,arithmetic ,,for ,,the ,,machinist4 ,reference ,series ,no4 #ec4 ,,use ,,of ,,logarithmic ,,tables4 ,reference ,series ,nos4 #ed and #ee4 ,,solution ,,of ,,triangles4 ,data ,sheet ,series ,no4 #af4 ,,mathematical ,,tables4 ,a book for general reference4 ,drafting-room ,practice ,reference ,series ,no4 #b4 ,,drafting-,,room ,,practice4 ,reference ,series ,no4 #h4 ,,working ,,drawings ,,and ,,drafting-,,room ,,kinks4 ,reference ,series ,no4 #cc4 ,,systems ,,and ,,practice ,,of ,,the ,,drafting-,,room4 ,general ,shop ,practice ,reference ,series ,no4 #aj4 ,,examples ,,of ,,machine ,,shop ,,practice4 ,reference ,series ,no4 #g4 ,,lathe ,,and ,,planer ,,tools4 ,reference ,series ,no4 #be4 ,,deep ,,hole ,,drilling4 ,reference ,series ,no4 #ch4 ,,grinding ,,and ,,grinding ,,machines4 ,reference ,series ,no4 #dh4 ,,files ,,and ,,filing4 ,reference ,series ,no4 #cb4 ,,screw ,,thread ,,cutting4 ,data ,sheet ,series ,no4 #a4 ,,screw ,,threads4 ,tables relating to all the standard systems4 ,data ,sheet ,series ,no4 #b4 ,,screws1 ,,bolts ,,and ,,nuts4 ,tables of standards4 ,data ,sheet ,series ,nos4 #aj and #aa4 ,,machine ,,tool ,,operation4 ,tables relating to the operation of lathes1 screw machines1 milling machines1 etc4 ,reference ,series ,nos4 #ej and #ea4 ,,principles ,,and ,,practice ,,of ,,assembling ,,machine ,,tools4 ,reference ,series ,no4 #eg4 ,,metal ,,spinning4 ,jigs and ,fixtures ,reference ,series ,nos4 #da1 #db and #dc4 ,,jigs ,,and ,,fixtures4 ,reference ,series ,no4 #c4 ,,drill ,,jigs4 ,reference ,series ,no4 #d4 ,,milling ,,fixtures4 ,punch and ,die ,work ,reference ,series ,no4 #f4 ,,punch ,,and ,,die ,,work4 ,reference ,series ,no4 #ac4 ,,blanking ,,dies4 ,reference ,series ,no4 #bf4 ,,modern ,,punch ,,and ,,die ,,construction4 ,tool ,making ,reference ,series ,no4 #fd4 ,,gage ,,making ,,and ,,lapping4 ,reference ,series ,no4 #ba4 ,,measuring ,,tools4 ,reference ,series ,no4 #ca4 ,,screw ,,thread ,,tools ,,and ,,gages4 ,data ,sheet ,series ,no4 #c4 ,,taps ,,and ,,threading ,,dies4 ,data ,sheet ,series ,no4 #d4 ,,reamers1 ,,sockets1 ,,drills1 ,,and ,,milling ,,cutters4 ,hardening and ,tempering ,reference ,series ,no4 #df4 ,,hardening ,,and ,,tempering4 ,reference ,series ,no4 #fc4 ,,heat ,,treatment ,,of ,,steel4 ,blacksmith ,shop ,practice and ,drop ,forging ,reference ,series ,no4 #dd4 ,,machine ,,blacksmithing4 ,reference ,series ,no4 #fa4 ,,blacksmith ,,shop ,,practice4 ,reference ,series ,no4 #de4 ,,drop ,,forging4 ,automobile ,construction ,reference ,series ,no4 #ei4 ,,machines1 ,,tools ,,and ,,methods ,,of ,,automobile ,,manufacture4 ,reference ,series ,no4 #fj4 ,,construction ,,and ,,manufacture ,,of ,,automobiles4 ,theoretical ,mechanics ,reference ,series ,no4 #e4 ,,first ,,principles ,,of ,,theoretical ,,mechanics4 ,reference ,series ,no4 #ai4 ,,use ,,of ,,formulas ,,in ,,mechanics4 ,gearing ,reference ,series ,no4 #ae4 ,,spur ,,gearing4 ,reference ,series ,no4 #cg4 ,,bevel ,,gearing4 ,reference ,series ,no4 #a4 ,,worm ,,gearing4 ,reference ,series ,no4 #bj4 ,,spiral ,,gearing4 ,data ,sheet ,series ,no4 #e4 ,,spur ,,gearing4 ,general reference book containing tables and formulas4 ,data ,sheet ,series ,no4 #f4 ,,bevel1 ,,spiral ,,and ,,worm ,,gearing4 ,general reference book containing tables and formulas4 ,general ,machine ,design ,reference ,series ,no4 #i4 ,,designing ,,and ,,cutting ,,cams4 ,reference ,series ,no4 #aa4 ,,bearings4 ,reference ,series ,no4 #ef4 ,,ball ,,bearings4 ,reference ,series ,no4 #eh4 ,,helical ,,and ,,elliptic ,,springs4 ,reference ,series ,no4 #ag4 ,,strength ,,of ,,cylinders4 ,reference ,series ,no4 #bb4 ,,calculations ,,of ,,elements ,,of ,,machine ,,design4 ,reference ,series ,no4 #bd4 ,,examples ,,of ,,calculating ,,designs4 ,reference ,series ,no4 #dj4 ,,flywheels4 ,data ,sheet ,series ,no4 #g4 ,,shafting1 ,,keys ,,and ,,keyways4 ,data ,sheet ,series ,no4 #h4 ,,bearings1 ,,couplings1 ,,clutches1 ,,crane ,,chain ,,and ,,hooks4 ,data ,sheet ,series ,no4 #i4 ,,springs1 ,,slides ,,and ,,machine ,,details4 ,data ,sheet ,series ,no4 #ai4 ,,belt1 ,,rope ,,and ,,chain ,,drives4 ,machine ,tool ,design ,reference ,series ,no4 #ad4 ,,details ,,of ,,machine ,,tool ,,design4 ,reference ,series ,no4 #af4 ,,machine ,,tool ,,drives4 ,crane ,design ,reference ,series ,no4 #bc4 ,,theory ,,of ,,crane ,,design4 ,reference ,series ,no4 #dg4 ,,design ,,of ,,electric ,,overhead ,,cranes4 ,reference ,series ,no4 #di4 ,,girders ,,for ,,electric ,,overhead ,,cranes4 ,steam and ,gas ,engine ,design ,reference ,series ,nos4 #fg to #gb1 inclusive4 ,,steam ,,boilers1 ,,engines1 ,,turbines ,,and ,,accessories4 ,data ,sheet ,series ,no4 #ae4 ,,heat1 ,,steam1 ,,steam ,,and ,,gas ,,engines4 ,data ,sheet ,series ,no4 #ac4 ,,boilers ,,and ,,chimneys4 ,reference ,series ,no4 #fe4 ,,formulas ,,and ,,constants ,,for ,,gas ,,engine ,,design4 ,special ,course in ,locomotive ,design ,reference ,series ,no4 #bg4 ,,boilers1 ,,cylinders1 ,,throttle ,,valve1 ,,piston ,,and ,,piston ,,rod4 ,reference ,series ,no4 #bh4 ,,theory ,,and ,,design ,,of ,,stephenson ,,and ,,walschaert',s ,,valve ,,motion4 ,reference ,series ,no4 #bi4 ,,smokebox1 ,,frames ,,and ,,driving ,,machinery4 ,reference ,series ,no4 #cj4 ,,springs1 ,,trucks1 ,,cab ,,and ,,tender4 ,data ,sheet ,series ,no4 #ad4 ,,locomotive ,,and ,,railway ,,data4 ,dynamos and ,motors ,reference ,series ,no4 #cd4 ,,care ,,and ,,repair ,,of ,,dynamos ,,and ,,motors4 ,data ,sheet ,series ,no4 #bj4 ,,wiring ,,diagrams1 ,,heating ,,and ,,ventilation1 ,,and ,,miscellaneous ,,tables4 ,reference ,series ,nos4 #gc to #gh1 inclusive4 ,,principles ,,and ,,applications ,,of ,,electricity4 ,heating and ,ventilation ,reference ,series ,no4 #ci4 ,,fans1 ,,ventilation ,,and ,,heating4 ,reference ,series ,no4 #ff4 ,,heating ,,and ,,ventilating ,,shops ,,and ,,offices4 ,data ,sheet ,series ,no4 #bj4 ,,wiring ,,diagrams1 ,,heating ,,and ,,ventilation1 ,,and ,,miscellaneous ,,tables4 ,iron and ,steel ,reference ,series ,no4 #cf4 ,,iron ,,and ,,steel4 ,reference ,series ,no4 #fb4 ,,testing ,,the ,,hardness ,,and ,,durability ,,of ,,metals4 ,general ,reference ,books ,reference ,series ,no4 #ce4 ,,tables ,,and ,,formulas ,,for ,,shop ,,and ,,drafting-,,room4 ,data ,sheet ,series ,no4 #ab4 ,,pipe ,,and ,,pipe ,,fittings4 ,data ,sheet ,series ,no4 #ag4 ,,mechanics ,,and ,,strength ,,of ,,materials4 ,data ,sheet ,series ,no4 #ah4 ,,beam ,,formulas ,,and ,,structural ,,design4 ,data ,sheet ,series ,no4 #bj4 ,,wiring ,,diagrams1 ,,heating ,,and ,,ventilation ,,and ,,miscellaneous ,,tables4 ,,machinery',s ,,reference ,,books ,this treatise is one unit in a comprehensive ,series of ,reference books originated by ,,machinery1 and including an indefinite number of compact units1 each covering one subject thoroughly4 ,the whole series comprises a complete working library of mechanical literature4 ,the price of each book is #be cents 7one shilling7 delivered anywhere in the world4 ,,list ,,of ,,reference ,,books ,no4 #a4 ,worm ,gearing4--,calculating ,dimensions2 ,hobs2 ,location of ,pitch ,circle2 ,self-,locking ,worm ,gearing1 etc4 ,no4 #b4 ,drafting-,room ,practice4--,systems2 ,tracing1 ,lettering and ,mounting4 ,no4 #c4 ,drill ,jigs4--,principles of ,drill ,jigs2 ,jig ,plates2 ,examples of ,jigs4 ,no4 #d4 ,milling ,fixtures4--,principles of ,fixtures2 ,examples of ,design4 ,no4 #e4 ,first ,principles of ,theoretical ,mechanics4 ,no4 #f4 ,punch and ,die ,work4--,principles of ,punch and ,die ,work2 ,making and ,using ,dies2 ,die and ,punch ,design4 ,no4 #g4 ,lathe and ,planer ,tools4--,cutting ,tools2 ,boring ,tools2 ,shape of ,standard ,shop ,tools2 ,forming ,tools4 ,no4 #h4 ,working ,drawings and ,drafting-,room ,kinks4 ,no4 #i4 ,designing and ,cutting ,cams4--,drafting of ,cams2 ,cam ,curves2 ,cam ,design and ,cam ,cutting4 ,no4 #aj4 ,examples of ,machine ,shop ,practice4--,cutting ,bevel ,gears2 ,making a ,worm-,gear2 ,spindle ,construction4 ,no4 #aa4 ,bearings4--,design of ,bearings2 ,causes of ,hot ,bearings2 ,alloys for ,bearings2 ,friction and ,lubrication4 ,no4 #ab4 ,out of print4 ,no4 #ac4 ,blanking ,dies4--,making ,blanking ,dies2 ,blanking and ,piercing ,dies2 ,split ,dies2 ,novel ,ideas in ,die ,making4 ,no4 #ad4 ,details of ,machine ,tool ,design4--,cone ,pulleys and ,belts2 ,strength of ,countershafts2 ,tumbler ,gear ,design2 ,faults of ,iron ,castings4 ,no4 #ae4 ,spur ,gearing4--,dimensions2 ,design2 ,strength2 ,durability4 ,no4 #af4 ,machine ,tool ,drives4--,speeds and ,feeds2 ,single ,pulley ,drives2 ,drives for ,high ,speed ,cutting ,tools4 ,no4 #ag4 ,strength of ,cylinders4--,formulas1 ,charts1 and ,diagrams4 ,no4 #ah4 ,shop ,arithmetic for the ,machinist4--,tapers2 ,change ,gears2 ,cutting ,speeds2 ,feeds2 ,indexing2 ,gearing for ,cutting ,spirals2 ,angles4 ,no4 #ai4 ,use of ,formulas in ,mechanics4--,with numerous applications4 ,no4 #bj4 ,spiral ,gearing4--,rules1 ,formulas1 and ,diagrams1 etc4 ,no4 #ba4 ,measuring ,tools4--,history of ,standard ,measurements2 ,calipers2 ,compasses2 ,micrometer ,tools2 ,protractors4 ,no4 #bb4 ,calculation of ,elements of ,machine ,design4--,factor of ,safety2 ,strength of ,bolts2 ,riveted ,joints2 ,keys and ,keyways2 ,toggle-joints4 ,no4 #bc4 ,theory of ,crane ,design4--,jib ,cranes2 ,shafts1 ,gears1 and ,bearings2 ,force to ,move ,crane ,trolleys2 ,pillar ,cranes4 ,no4 #bd4 ,examples of ,calculating ,designs4--,charts in ,designing2 ,punch and ,riveter ,frames2 ,shear ,frames2 ,billet and ,bar ,passes2 etc4 ,no4 #be4 ,deep ,hole ,drilling4--,methods of ,drilling2 ,construction of ,drills4 ,no4 #bf4 ,modern ,punch and ,die ,construction4--,construction and ,use of ,sub-press ,dies2 ,modern ,blanking ,die ,construction2 ,drawing and ,forming ,dies4 ,no4 #bg4 ,locomotive ,design1 ,part ,i4--,boilers1 ,cylinders1 ,pipes and ,pistons4 ,no4 #bh4 ,locomotive ,design1 ,part ,,ii4--,stephenson and ,walschaerts ,valve ,motions2 ,theory1 ,calculation and ,design4 ,no4 #bi4 ,locomotive ,design1 ,part ,,iii4--,smokebox2 ,exhaust ,pipe2 ,frames2 ,cross-heads2 ,guide ,bars2 ,connecting-rods2 ,crank-pins2 ,axles2 ,driving-wheels4 ,no4 #cj4 ,locomotive ,design1 ,part ,,iv4--,springs1 ,trucks1 ,cab and ,tender4 ,no4 #ca4 ,screw ,thread ,tools and ,gages4 ,no4 #cb4 ,screw ,thread ,cutting4--,lathe ,change ,gears2 ,thread ,tools2 ,kinks4 ,no4 #cc4 ,systems and ,practice of the ,drafting-,room4 ,no4 #cd4 ,care and ,repair of ,dynamos and ,motors4 ,no4 #ce4 ,tables and ,formulas for ,shop and ,drafting-,room4--,the ,use of ,formulas2 ,solution of ,triangles2 ,strength of ,materials2 ,gearing2 ,screw ,threads2 ,tap ,drills2 ,drill ,sizes2 ,tapers2 ,keys1 etc4 ,no4 #cf4 ,iron and ,steel4--,principles of ,manufacture and ,treatment4 ,no4 #cg4 ,bevel ,gearing4--,rules and ,formulas2 ,examples of ,calculation2 ,tooth ,outlines2 ,strength and ,durability2 ,design2 ,methods of ,cutting ,teeth4 ,no4 #ch4 ,out of print4 ,see ,no4 #ih4 ,no4 #ci4 ,fans1 ,ventilation and ,heating4--,fans2 ,heaters2 ,shop ,heating4 ,no4 #dj4 ,fly-,wheels4--,their ,purpose1 ,calculation and ,design4 ,no4 #da4 ,jigs and ,fixtures1 ,part ,i4--,principles of ,design2 ,drill ,jig ,bushings2 ,locating ,points2 ,clamping ,devices4 ,no4 #db4 ,jigs and ,fixtures1 ,part ,,ii4--,open and ,closed ,drill ,jigs4 ,no4 #dc4 ,jigs and ,fixtures1 ,part ,,iii4--,boring and ,milling ,fixtures4 ,no4 #dd4 ,machine ,blacksmithing4--,systems1 ,tools and ,machines used4 ,no4 #de4 ,drop ,forging4--,lay-out of ,plant2 ,methods of ,drop ,forging2 ,dies4 ,no4 #df4 ,hardening and ,tempering4--,hardening ,plants2 ,treating ,high-,speed ,steel2 ,hardening ,gages4 ,no4 #dg4 ,electric ,overhead ,cranes4--,design and ,calculation4 ,no4 #dh4 ,files and ,filing4--,types of ,files2 ,using and ,making ,files4 ,no4 #di4 ,girders for ,electric ,overhead ,cranes4 ,no4 #ej4 ,principles and ,practice of ,assembling ,machine ,tools1 ,part ,i4 ,no4 #ea4 ,principles and ,practice of ,assembling ,machine ,tools1 ,part ,,ii4 ,no4 #eb4 ,advanced ,shop ,arithmetic for the ,machinist4 ,no4 #ec4 ,use of ,logarithms and ,logarithmic ,tables4 ,no4 #ed4 ,solution of ,triangles1 ,part ,i4--,methods1 ,rules and ,examples4 ,no4 #ee4 ,solution of ,triangles1 ,part ,,ii4--,tables of ,natural ,functions4 ,no4 #ef4 ,ball ,bearings4--,principles of ,design and ,construction4 ,no4 #eg4 ,metal ,spinning4--,machines1 ,tools and ,methods ,used4 ,no4 #eh4 ,helical and ,elliptic ,springs4--,calculation and ,design4 ,no4 #ei4 ,machines1 ,tools and ,methods of ,automobile ,manufacture4 ,no4 #fj4 ,construction and ,manufacture of ,automobiles4 ,no4 #fa4 ,blacksmith ,shop ,practice4--,model ,blacksmith ,shop2 ,welding2 ,forging of ,hooks and ,chains2 ,miscellaneous4 ,no4 #fb4 ,hardness and ,durability ,testing of ,metals4 ,no4 #fc4 ,heat ,treatment of ,steel4--,hardening1 ,tempering1 ,case-,hardening4 ,no4 #fd4 ,gage ,making and ,lapping4 ,no4 #fe4 ,formulas and ,constants for ,gas ,engine ,design4 ,no4 #ff4 ,heating and ,ventilation of ,shops and ,offices4 ,no4 #fg4 ,boilers4 ,no4 #fh4 ,boiler ,furnaces and ,chimneys4 ,no4 #fi4 ,feed ,water ,appliances4 ,no4 #gj4 ,steam ,engines4 ,no4 #ga4 ,steam ,turbines4 ,no4 #gb4 ,pumps1 ,condensers1 ,steam and ,water ,piping4 ,no4 #gc4 ,principles and ,applications of ,electricity1 ,part ,i4--,static ,electricity2 ,electrical ,measurements2 ,batteries4 ,no4 #gd4 ,principles and ,applications of ,electricity1 ,part ,,ii4--,magnetism2 ,electro-,magnetism2 ,electro-,plating4 ,no4 #ge4 ,principles and ,applications of ,electricity1 ,part ,,iii4--,dynamos2 ,motors2 ,electric ,railways4 ,no4 #gf4 ,principles and ,applications of ,electricity1 ,part ,,iv4--,electric ,lighting4 ,no4 #gg4 ,principles and ,applications of ,electricity1 ,part ,v4--,telegraph and ,telephone4 ,no4 #gh4 ,principles and ,applications of ,electricity1 ,part ,,vi4--,transmission of ,power4 ,no4 #gi4 ,locomotive ,building1 ,part ,i4--,main and ,side ,rods4 ,no4 #hj4 ,locomotive ,building1 ,part ,,ii4--,wheels2 ,axles2 ,driving ,boxes4 ,no4 #ha4 ,locomotive ,building1 ,part ,,iii4--,cylinders and ,frames4 ,no4 #hb4 ,locomotive ,building1 ,part ,,iv4--,valve ,motion4 ,no4 #hc4 ,locomotive ,building1 ,part ,v4--,boiler ,shop ,practice4 ,no4 #hd4 ,locomotive ,building1 ,part ,,vi4--,erecting4 ,no4 #he4 ,mechanical ,drawing1 ,part ,i4--,instruments2 ,materials2 ,geometrical ,problems4 ,no4 #hf4 ,mechanical ,drawing1 ,part ,,ii4--,projection4 ,no4 #hg4 ,mechanical ,drawing1 ,part ,,iii4--,machine ,details4 ,no4 #hh4 ,mechanical ,drawing1 ,part ,,iv4--,machine ,details4 ,no4 #hi4 ,the ,theory of ,shrinkage and ,forced ,fits4 ,no4 #ij4 ,railway ,repair ,shop ,practice4 ,no4 #ia4 ,operation of ,machine ,tools4--,the ,lathe1 ,part ,i4 ,no4 #ib4 ,operation of ,machine ,tools4--,the ,lathe1 ,part ,,ii4 ,no4 #ic4 ,operation of ,machine ,tools4--,planer1 ,shaper1 ,slotter4 ,no4 #id4 ,operation of ,machine ,tools4--,drilling ,machines4 ,no4 #ie4 ,operation of ,machine ,tools4--,boring ,machines4 ,no4 #if4 ,operation of ,machine ,tools4--,milling ,machines1 ,part ,i4 ,no4 #ig4 ,operation of ,machine ,tools4--,milling ,machines1 ,part ,,ii4 ,no4 #ih4 ,operation of ,machine ,tools4--,grinding ,machines4 ,no4 #ii4 ,automatic ,screw ,machine ,practice1 ,part ,i4--,operation of the ,brown ,sharpe ,automatic ,screw ,machine4 ,no4 #ajj4 ,automatic ,screw ,machine ,practice1 ,part ,,ii4--,designing and ,cutting ,cams for the ,automatic ,screw ,machine4 ,no4 #aja4 ,automatic ,screw ,machine ,practice1 ,part ,,iii4--,circular ,forming and ,cut-off ,tools4 ,no4 #ajb4 ,automatic ,screw ,machine ,practice1 ,part ,,iv4--,external ,cutting ,tools4 ,no4 #ajc4 ,automatic ,screw ,machine ,practice1 ,part ,v4--,internal ,cutting ,tools4 ,no4 #ajd4 ,automatic ,screw ,machine ,practice1 ,part ,,vi4--,threading ,operations4 ,no4 #aje4 ,automatic ,screw ,machine ,practice1 ,part ,,vii4--,knurling ,operations4 ,no4 #ajf4 ,automatic ,screw ,machine ,practice1 ,part ,,viii4--,cross ,drilling1 ,burring and ,slotting ,operations4 ,,additional ,,titles ,,will ,,be ,,announced ,,in ,,machinery ,,from ,,time ,,to ,,time ,,machinery',s ,,data ,,sheet ,,series ,,machinery's ,data ,sheet ,books include the well-known series of ,data ,sheets originated by ,,machinery1 and issued monthly as supplements to the publication2 of these ,data ,sheets over #ejj have been published1 and #f1jjj1jjj copies sold4 ,revised and greatly amplified1 they are now presented in book form1 kindred subjects being grouped together4 ,the purchaser may secure either the books on those subjects in which he is specially interested1 or1 if he pleases1 the whole set at one time4 ,the price of each book is #be cents 7one shilling7 delivered anywhere in the world4 ,,content ,,of ,,data ,,sheet ,,books ,no4 #a4 ,screw ,threads4--,united ,states1 ,whitworth1 ,sharp ,v--and ,british ,association ,standard ,threads2 ,briggs ,pipe ,thread2 ,oil ,well ,casing ,gages2 ,fire ,hose ,connections2 ,acme ,thread2 ,worm ,threads2 ,metric ,threads2 ,machine1 ,wood1 and ,lag ,screw ,threads2 ,carriage ,bolt ,threads1 etc4 ,no4 #b4 ,screws1 ,bolts and ,nuts4--,fillister-head1 ,square-head1 ,headless1 ,collar-head and ,hexagon-head ,screws2 ,standard and ,special ,nuts2 ,t-nuts1 ,t-bolts and ,washers2 ,thumb ,screws and ,nuts2 ,a4 ,l4 ,a4 ,m4 ,standard ,screws and ,nuts2 ,machine ,screw ,heads2 ,wood ,screws2 ,tap ,drills2 ,lock ,nuts2 ,eye-bolts1 etc4 ,no4 #c4 ,taps and ,dies4--,hand1 ,machine1 ,tapper and ,machine ,screw ,taps2 ,taper ,die ,taps2 ,sellers ,hobs2 ,screw ,machine ,taps2 ,straight and ,taper ,boiler ,taps2 ,stay-bolt1 ,washout1 and ,patch-bolt ,taps2 ,pipe ,taps and ,hobs2 ,solid ,square1 ,round ,adjustable and ,spring ,screw ,threading ,dies4 ,no4 #d4 ,reamers1 ,sockets1 ,drills and ,milling ,cutters4--,hand ,reamers2 ,shell ,reamers and ,arbors2 ,pipe ,reamers2 ,taper ,pins and ,reamers2 ,brown ,sharpe1 ,morse and ,jarno ,taper ,sockets and ,reamers2 ,drills2 ,wire ,gages2 ,milling ,cutters2 ,setting ,angles for ,milling ,teeth in ,end ,mills and ,angular ,cutters1 etc4 ,no4 #e4 ,spur ,gearing4--,diametral and ,circular ,pitch2 ,dimensions of ,spur ,gears2 ,tables of ,pitch ,diameters2 ,odontograph ,tables2 ,rolling ,mill ,gearing2 ,strength of ,spur ,gears2 ,horsepower ,transmitted by ,cast-iron and ,rawhide ,pinions2 ,design of ,spur ,gears2 ,weight of ,cast-iron ,gears2 ,epicyclic ,gearing4 ,no4 #f4 ,bevel1 ,spiral and ,worm ,gearing4--,rules and ,formulas for ,bevel ,gears2 ,strength of ,bevel ,gears2 ,design of ,bevel ,gears2 ,rules and ,formulas for ,spiral ,gearing2 ,tables ,facilitating ,calculations2 ,diagram for ,cutters for ,spiral ,gears2 ,rules and ,formulas for ,worm ,gearing1 etc4 ,no4 #g4 ,shafting1 ,keys and ,keyways4--,horsepower of ,shafting2 ,diagrams and ,tables for the ,strength of ,shafting2 ,forcing1 ,driving1 ,shrinking and ,running ,fits2 ,woodruff ,keys2 ,united ,states ,navy ,standard ,keys2 ,gib ,keys2 ,milling ,keyways2 ,duplex ,keys4 ,no4 #h4 ,bearings1 ,couplings1 ,clutches1 ,crane ,chain and ,hooks4--,pillow ,blocks2 ,babbitted ,bearings2 ,ball and ,roller ,bearings2 ,clamp ,couplings2 ,plate ,couplings2 ,flange ,couplings2 ,tooth ,clutches2 ,crab ,couplings2 ,cone ,clutches2 ,universal ,joints2 ,crane ,chain2 ,chain ,friction2 ,crane ,hooks2 ,drum ,scores4 ,no4 #i4 ,springs1 ,slides and ,machine ,details4--,formulas and ,tables for ,spring ,calculations2 ,machine ,slides2 ,machine ,handles and ,levers2 ,collars2 ,hand ,wheels2 ,pins and ,cotters2 ,turn-buckles1 etc4 ,no4 #aj4 ,motor ,drive1 ,speeds and ,feeds1 ,change ,gearing1 and ,boring ,bars4--,power required for ,machine ,tools2 ,cutting ,speeds and ,feeds for ,carbon and ,high-speed ,steel2 ,screw ,machine ,speeds and ,feeds2 ,heat ,treatment of ,high-speed ,steel ,tools2 ,taper ,turning2 ,change ,gearing for the ,lathe2 ,boring ,bars and ,tools etc4 ,no4 #aa4 ,milling ,machine ,indexing1 ,clamping ,devices and ,planer ,jacks4--,tables for ,milling ,machine ,indexing2 ,change ,gears for ,milling ,spirals2 ,angles for setting ,indexing ,head when ,milling ,clutches2 ,jig ,clamping ,devices2 ,straps and ,clamps2 ,planer ,jacks4 ,no4 #ab4 ,pipe and ,pipe ,fittings4--,pipe ,threads and ,gages2 ,cast-iron ,fittings2 ,bronze ,fittings2 ,pipe ,flanges2 ,pipe ,bends2 ,pipe ,clamps and ,hangers2 ,dimensions of ,pipe for ,various ,services1 etc4 ,no4 #ac4 ,boilers and ,chimneys4--,flue ,spacing and ,bracing for ,boilers2 ,strength of ,boiler ,joints2 ,riveting2 ,boiler ,setting2 ,chimneys4 ,no4 #ad4 ,locomotive and ,railway ,data4--,locomotive ,boilers2 ,bearing ,pressures for ,locomotive ,journals2 ,locomotive ,classifications2 ,rail ,sections2 ,frogs1 ,switches and ,cross-overs2 ,tires2 ,tractive ,force2 ,inertia of ,trains2 ,brake ,levers2 ,brake ,rods1 etc4 ,no4 #ae4 ,steam and ,gas ,engines4--,saturated ,steam2 ,steam ,pipe ,sizes2 ,steam ,engine ,design2 ,volume of ,cylinders2 ,stuffing ,boxes2 ,setting ,corliss ,engine ,valve ,gears2 ,condenser and ,air ,pump ,data2 ,horsepower of ,gasoline ,engines2 ,automobile ,engine ,crankshafts1 etc4 ,no4 #af4 ,mathematical ,tables4--,squares of ,mixed ,numbers2 ,functions of ,fractions2 ,circumference and ,diameters of ,circles2 ,tables for ,spacing off ,circles2 ,solution of ,triangles2 ,formulas for ,solving ,regular ,polygons2 ,geometrical ,progression1 etc4 ,no4 #ag4 ,mechanics and ,strength of ,materials4--,work2 ,energy2 ,centrifugal ,force2 ,center of ,gravity2 ,motion2 ,friction2 ,pendulum2 ,falling ,bodies2 ,strength of ,materials2 ,strength of ,flat ,plates2 ,ratio of ,outside and ,inside ,radii of ,thick ,cylinders1 etc4 ,no4 #ah4 ,beam ,formulas and ,structural ,design4--,beam ,formulas2 ,sectional ,moduli of ,structural ,shapes2 ,beam ,charts2 ,net ,areas of ,structural ,angles2 ,rivet ,spacing2 ,splices for ,channels and ,i-beams2 ,stresses in ,roof ,trusses1 etc4 ,no4 #ai4 ,belt1 ,rope and ,chain ,drives4--,dimensions of ,pulleys2 ,weights of ,pulleys2 ,horsepower of ,belting2 ,belt ,velocity2 ,angular ,belt ,drives2 ,horsepower transmitted by ,ropes2 ,sheaves for ,rope ,drive2 ,bending ,stresses in ,wire ,ropes2 ,sprockets for ,link ,chains2 ,formulas and ,tables for ,various ,classes of ,driving ,chain4 ,no4 #bj4 ,wiring ,diagrams1 ,heating and ,ventilation1 and ,miscellaneous ,tables4--,typical ,motor ,wiring ,diagrams2 ,resistance of ,round ,copper ,wire2 ,rubber ,covered ,cables2 ,current ,densities for ,various ,contacts and ,materials2 ,centrifugal ,fan and ,blower ,capacities2 ,hot ,water ,main ,capacities2 ,miscellaneous ,tables3 ,decimal ,equivalents1 ,metric ,conversion ,tables1 ,weights and ,specific ,gravity of ,metals1 ,weights of ,fillets1 ,drafting-room ,conventions1 etc4 ,,machinery1 the monthly mechanical journal1 originator of the ,reference and ,data ,sheet ,series1 is published in four editions--the ,shop ,edition1 #a4jj a year2 the ,engineering ,edition1 #b4jj a year2 the ,railway ,edition1 #b4jj a year1 and the ,foreign ,edition1 #c4jj a year4 ,the ,industrial ,press1 ,publishers of ,,machinery1 #di-ee ,lafayette ,street1 ,new ,york ,city1 ,u4 ,s4 ,a4 ,,footnotes #a ,,machinery1 ,december1 #aiji4 #b ,,machinery1 ,march and ,april1 #aiaj4 99 99 99 99 99 ,transcriber's ,notes3 ,italic text is denoted by underscores and bold text by equal signs4 ,a span of text between pages #cj and #ca is missing in the original of this book4 ,the page of advertisements preceding the title page has been moved to the end of this book4 ,variations in spelling and hyphenation remain as in the original unless noted below4 ,page #bj1 period added after 8,fig0 78,in ,fig4 #ah is shown an example074 ,page #cc1 superfluous word 8to0 removed 78,b is a good one to use074 ,page #cd1 8,fig1 #ci0 changed to 8,fig4 #ci40 ,ads section1 8books0 changed to 8book0 78,the price of each book074 ,ads section1 period added after 8,locomotive ,building1 ,part ,v40 ,ads section1 period added after 8,automatic ,screw ,machine ,practice1 ,part ,v40 ,ads section1 8,stuffiing0 changed to 8,stuffing0 78,volume of ,cylinders2 ,stuffing ,boxes074 ,ads section1 period added after 8,no40 78,reference ,series ,no4 #fd4074 ,original scans of this book can be found here3 https3_/_/archive4org_/details_/metalspi nning#jjtuel