,,in/allation ,,& ,op]ation ,in/ructions ,,= ,,cu/om ,,m>k ,,iii ,,cp ,,s]ies ,,oil ,,fir$ ,,unit ,,manufactur$ ,,by ,,axeman-,,&]son ,,company #cjj ,ea/ ,m\nta9 ,av5ue ,s\? ,williamsport1 ,,pa #aggja ,,cpo#b,o--#hdaj--e;,c ,,in/allation ,,& ,,op]at+ ,,in/ructions ,,cu/om ,,m>k ,,iii ,,cp ,,s]ies ,,oil ,,fir$ ,,unit ,,g5]al ,! ,cu/om ,m>k ,,iii ,,cp ,s]ies ,oil ,fir$ ,unit is a high quality heat+ unit t w provide _m ye>s ( com=table & economical heat if prop]ly in/all$ & giv5 prop] c>e4 ,x is ,,important !re=e t ^! in/ructions %\ld be foll[$ c>efully4 ,,%ipm5t ,! unit is completely assembl$ at ! factory except = ! foll[+ p>ts :i* are pack$ 9 a sep>ate c>ton & /rapp$ to ! skids inside ! %ipp+ c>ton3 #a - #c_/d ,close ,/eel ,nipple #a - #c_/d #c_/d #a_/b ,tee #a - ,fig4 #aje ,tridicator #a - #c_/d ,no4 #aj-djb-je ,,asme ,relief ,valve #a - #c_/d ,no4 #fjj-ai ,boil] ,dra9 #a - ,t#hg;,f-#bjee ,!rmo/at ,! jacket ext5sion = #abh;,,cpo is %ipp$ 9 sep>ate c>ton4 ,,damage ,,9 ,,transit ,^u receipt ( %ipm5t ( ?is mat]ial1 inspect all c>tons = ext]nal damage4 ,if ext]nal damage is not$1 op5 ! c>ton & inspect = damage to equipm5t4 ,m>k ! numb] ( c>tons receiv$ 9 ?is condition on ! deliv]+ c>ri]'s waybill1 & reque/ ! s]vices ( _! inspector4 ,if1 ^u op5+ a c>ton1 conceal$ damage is discov]$1 op5 ! entire %ipm5t & note all equipm5t s damag$4 ,contact ! deliv]+ c>ri] & reque/ inspection ( ! damag$ equipm5t4 ,d n de/roy ! c>ton4 ,! inspector f ! freight company w ne$ ?is to det]m9e reason = damage4 ,normally claims = any & all damages %\ld be fil$ ) ! freight company )9 five work+ days aft] receipt ( %ipm5t4 ,all mat]ials are sold ,f4,o4,b4 ,factory4 ,x is ! responsibility ( ! consignee to file claim ) ! deliv]+ c>ri] = mat]ial receiv$ 9 a damag$ condition4 ,,locat+ ,,unit ,,be=e ,,remov+ ,,%ipp+ ,,c>ton1 ,,locate ,,unit ,,9 ,,its ,,f9al ,,position ,! c>ton is pla9ly m>k$ s z to indicate :i* is ! outlet burn] end ( ! unit :i* is also ! end :]e ! return & flue are locat$4 ,cle>ance %\ld be provid$ 9 bo? ! front & re> ( ! unit = clean+4 ,:]e possible x is good practice to locate ! unit s its sides are p>allel to ! *imney flue4 ,9 all in/ances locate unit z ne> *imney flue z possible 9 ord] to avoid use ( a long flue pipe4 ,,remov+ ,,c>ton ,once ! packag$ unit is 9 its prop] place1 cut all ar\nd ! c>ton on ! scor$ l9e z %[n on c>ton4 ,! entire c>ton may !n be lift$ f ! skids4 ,if x is f\nd necess>y to move ! unit a little m to place x 9 ! exact location ready = pip+1 d s be=e remov+ skids4 ,,d ,,n ,,pu% ,,aga9/ ,,any ,,"p ,,( ,,jacket ,,or ,,oil ,,burn] ,,:5 ,,mov+ ,,unit4 ,,to ,,move ,,unit1 ,,pu% ,,aga9/ ,,skids1 ,,flue ,,box ,,or ,,smoke ,,box4 ,,pu%+ ,,aga9/ ,,jacket ,,w ,,result ,,9 ,,damage4 ,,remov+ ,,skids ,! skids are specially design$ = easy removal4 ,x is necess>y1 h[ev]1 to foll[ ^! in/ructions c>efully4 ,a4 ,aft] unit is 9 prop] place1 remove ! two cross pieces f skids by pull+ out all scaffold+ 7d\ble head$7 nails4 ,b4 ,by ins]t+ p9* b> or #b #d und]nea? ! smoke box 7re> ( unit71 tilt "o side ( unit j high en\gh to lift lugs out ( holes 9 skid1 !n knock skid out f und]nea? unit4 ,!n d ! same ?+ on ! o!r side ( unit4 ,,! ,,unit ,,is ,,n ,,bolt$ ,,to ,,! ,,skids4 ,! #c_/d lugs weld$ to ! unit simply fit into ! #c_/d holes 9 ! skids4 ---------------------------------------- ------ ,,important ,,d ,,n ,,tilt ,,unit ,,by ,,pu%+ ,,aga9/ ,,jacket ,,x ,,is ,,n ,,necess>y ,,& ,,by ,,do+ ,,s ,,! ,,jacket ,,w ,,be ,,damag$ ---------------------------------------- ------ ,,level+ ,,unit ,9 case floor is unev51 unit may easily be made level by ins]t+ %ims "u ! #d %ipp+ lugs4 ,^! lugs also keep ! jacket #a_/b (f ! floor1 protect+ x f wet floors & dampness4 ,,pip+ ,,& ,,wir+ ,once ! unit is 9 its prop] location ) ! pack+ c>ton1 skids & pack+ mat]ial remov$1 x is ready = pip+ & connection f ,room ,!rmo/at & #aaj ,v4 #fj ,cy4 ,a4,c4 ,curr5t4 ,,control ,,sy/em ,! controls furni%$ are = a "o zone ,=c$ ,wat] ,sy/em consi/+ ( ,t#hg;,f ,room ,!rmo/at1 ,l#habd;,a-#ajjg ,triple ,act+ ,aqua/at & ,circulator ,relay1 ,c#eed;,a-#ajah ,cadmium ,photocell1 ,r#hahd;,g-#ajje ,burn] ,relay & ,v#djdf;,a-#ajji ,oil ,valve4 ,description & complete wir+ diagram w be f\nd pack$ ) ea* control4 ,,special ,,control ,,sy/ems ,= special control sy/ems su* z multiple in/allations1 zone controll$1 unit heat]1 radiant panel1 etc41 write to factory = wir+ diagrams4 ,,*imney ,,& ,,bree*+ ,,requirem5ts ,! ,,cp boil] %\ld be connect$ to a v]tical v5t sy/em t w prev5t3 7#a7 positive pressure 9 ! flue1 7#b7 backw>d fl[ ( flue gas ?r\gh ! unit :5 ! burn] /ops1 & 7#c7 cond5sation 9 ! flue4 ,use d\ble-wall$ or insulat$ pipe = sections ( ! flue 9 cold areas4 ,all outside v5ts1 except = %ort ext5sions1 mu/ be insulat$ to avoid cond5sation 9 ! flue4 ,sev]al types ( prefabricat$ *imneys are available provid+ d\ble-wall$ or insulat$ pipe1 "s ) c]amic & o!rs ) metallic l9]s4 ,:ile ! unit is equipp$ ) an induc$ draft fan1 prop] size v5t mu/ be provid$ to remove ! gases ( combu/ion4 ,x is recomm5d$ t a #d to #e increas] be us$ = v5t+ ! #hg;,,cpo & #ajh;,,cpo & a #d to #f increas] be us$ = ! #abh;,,cpo4 ,= abnormal runs 7exce$+ #aj ft471 consult factory4 ,v5t & bree*+ mu/ be gas tight by seal+ ) asbe/os or !rmo-sett+ pressure s5sitive tape4 ,,draft ,,regulator ,x is recomm5d$ t a draft regulator be in/all$ 9 *imney flue j bel[ ! flue pipe op5+1 if ! unit is atta*$ to an extremely high *imney2 an unl9$ *imney2 or a *imney :i* is con/ruct$ on ! ext]ior ( ! h\se4 ,,controls ,,& ,,trim ,controls are in/all$ 9 place at ! ,factory4 ,atta* !rmo-altimet] 9 #a_/b tapp+ 9 top front ( boil]4 ,in/all #c_/d close nipple 9 #c_/d top connection ) #c_/d #c_/d #a_/b ,tee4 #c_/d ,tee op5+ = in/allation ( ! relief valve & #a_/b op5+ = expansion tank4 ,,wir+ ,controls are all 9 place & wir$ at ! factory except connection to circulator4 ,,regulat+ ,,oil ,,pressure ,/&>d nozzles furni%$ ) ! burn] w produce ! /amp$ rat$ capacity :5 us$ ) ,comm]cial ,/&>d ,no4 #b ,fuel ,oil1 & op]at$ ) a pressure ( #ajj lbs4 p] squ>e in*4 ,! /&>d sett+ ( ! fuel unit is #ajj lbs4 ,due to diff]5ce 9 tank elevations1 ! pressure %\ld be adju/$ at ! "t ( />t up4 ,,fuel ,,l9es ,c>e %\ld be employ$ :5 atta*+ ! oil l9es to ! fuel unit4 ,ov]tight5+ or twi/+ w twi/ ! pump-motor m\nt+ plate & put a /ress on ! motor be>+s4 ,,/>t ,,up ,,proc$ure ,g5]al3 #a4 ,make c]ta9 t correct voltage has be5 suppli$ to motor & control circuit4 #b4 ,insure t outside air op5+s are provid$ 9 ! boil] room = v5tilation1 & = admission ( air = combu/ion4 ,! free area ( su* op5+s %\ld n be less ?an #g squ>e in* op5+ p] #ajj1jjj ,btuh burn] input1 or m z requir$ by local codes4 #c4 ,*eck to see t flue1 wir+ & wat] level are 9 ord]4 #d4 ,/>t burn] fan motor to prime pump4 ,if pump does n pick up oil )9 a few m9utes1 prime ! pump ) lubricat+ oil4 ,d n all[ pump to run m ?an a few m9utes )\t additional lubrication4 #e4 ,*eck oil pressure & adju/ if necess>y4 7,see ,,regulat+ ,,oil ,,pressure74 #f4 ,set air %utt]s4 7,see ,,adju/+ ,,burn]7 ,ref] to ,figure #a4 #g4 ,g5]\sly lubricate ! front motor be>+ ) ,,sae #bj oil4 ,,adju/+ ,,burn] 7,see ,figure #a7 ,position+ ( ! nozzle 9 relation to ! face ( ! cone & ! electrodes 9 relation to ! nozzle are v important1 also ! face ( ! cone 9 relation to ! face ( ! *oke r+ mu/ be set accord+ to ! *>t = ea* rate4 ,if ! air %utt] op5+s are too l>ge ! oil may n ignite4 #a4 ,?is sett+ w v>y some:at dep5d+ ^u ! grade ( oil be+ us$ or if ,no4 #a is us$ in/ead ( ,no4 #b4 #b4 ,! approximate burn] air sett+ may be det]m9$ by obs]v+ ! fire ?r\gh ! obs]vation port on ! front ( ! boil]4 ,if ! flame is smoky1 ! air %utt] %\ld be op5$ until ! fire burns clean1 )\t any trace ( smoke4 ,! flame %\ld be bright yell[ 9 color ) ! tips ( ! flame turn+ orange4 ,if ! flame is too :ite1 r$uce ! am\nt ( air admitt$2 &1 if too r$ or smoky increase ! air4 #c4 ,f9al adju/m5ts %\ld be made us+ a flue gas analyz] to measure ! ,,co#b cont5t ( ! flue gas & a ,ba*>a* model smoke met] or equival5t to det]m9e ! am\nt ( smoke 7n to exce$ a ,,trace74 ,= *eck+ effici5cy only ! /ack temp]ature & ,,co#b may be tak5 imm$iately aft] ! fan & ref] to ! /&>d effici5cy *>ts = ! results4 ,read+s ( #e to #h tak5 aft] ! fan correspond to #aj to #ab tak5 9 ! re> uptake ( ! boil]4 ,! r$uction 9 ,,co#b read+ 9 ! flue is caus$ by ! air be+ drawn 9 ar\nd ! motor %aft = cool+ purposes4 ,! motor cool+ air is at ambi5t temp]ature &1 !re=e1 does n add en]gy to or subtract en]gy f ! flue gas analysis1 x only adds volume to ! flue gas4 ,!re=e1 apply+ ?is data to /&>d effici5cy *>ts w give a true indication ( flue gas loss4 ---------------------------------------- ----- ,,note ,f9al adju/m5t %\ld be made aft] ! burn] has be5 fir+ cont9u\sly = at lea/ #aj m9utes1 z ! fan pulls less air :5 ! flue gases are hot4 ---------------------------------------- ----- ,a4 ,,*eck ,,limit ,,control ,run ! burn] long en\gh to br+ ! wat] temp]ature up to at lea/ #aij degrees !n turn ! limit control sett+ until ! burn] /ops4 ---------------------------------------- ----------- ,,note ,! ,m9imum limit sett+ = any hot wat] boil] %\ld be #adj degrees ,f4 9 ord] to prev5t corrosion ( ! flues on ! fire side4 ,! burn] %\ld be run ) ! prim>y control !rmo/at t]m9als jump]$ & ! burn] controll$ directly f an aqua/at keep+ ! boil] hot all ! "t1 ?us elim9at+ ! sweat+ ( ! flues on ! fire side caus$ by />t+ f a cold />t4 ---------------------------------------- ----------- ,,belt ,,adju/m5t ,! prop] t5sion on ! fuel unit belt drive is set at ! factory4 ,h[ev]1 ! belt %\ld be *eck$ p]iodically to see t ! sett+ is ma9ta9$4 ,to *eck sett+1 fir/1 remove ! belt gu>d & !n1 us+ f+]s1 compress ! belt at a po9t midway betwe5 ! %eaves4 ,! prop] sett+ at ?is po9t measur$ betwe5 ! out] edges ( ! belt1 %\ld be betwe5 #a-c_/d & #a-g_/h4 ,if adju/m5t is necess>y loos5 ! two m\nt+ bolts1 & move ! fuel unit up or d[n to give ! necess>y belt sett+4 ,!n re-tight5 ! m\nt+ bolts securely & replace ! belt gu>d4 ,,p]=mance ,,*eck ,,li/ ,,"q3 ,:at ,causes ,unit ,to ,soot ,up8 ,answ]s3 #a4 ,nozzles #b4 ,flame ,imp+em5t #c4 ,fir+ ,head #d4 ,leaks #e4 ,improp] ,burn] ,sett+s #f4 ,lack ( ,normal ,ma9t5ance #g4 ,poor ,ignition #h4 ,ret5tion ,r+ ,cokes ,def9itions ( ,answ]s3 #a4 ,nozzles ,a4 ,dirty ,b4 ,wrong type ( nozzle1 or manufactur+ defect #b4 ,flame ,imp+em5t ,a4 ,high ,,co#b ,b4 ,diffus] & *oke r+ cle>ance n uni=m ,c4 ,dirty nozzle1 or poor patt]ns ,d4 ,leaks #c4 ,fir+ ,head ,a4 ,diffus] & *oke r+ cle>ance n uni=m ,b4 ,diffus] & *oke r+ face dim5sion out ( tol]ance4 7,see ,a ,dim5sion1 ,figure #a7 ,c4 ,dirty fuel sy/ems #d4 ,leaks ,a4 ,induc$ fan gasket1 or burn] gasket improp]ly seal$ ,b4 ,front cov] assembly improp]ly in/all$ or seal$ #e4 ,improp] ,burn] ,sett+s ,a4 ,unit n *eck$ out completely by ! s]viceman ,b4 ,flame patt]n erratic 7,n conc5tric74 ,burn] set up by ,,co#b only 7,burn] %\ld be set up by ,,co#b1 smoke & visual obs]vation47 #f4 ,lack ( ,normal ,ma9t5ance ,a4 ,self explanatory 7,recognition ( ! advantages ( prev5tive ma9t5ance74 #g4 ,poor ,ignition ,a4 ,no delay 9 oil valve1 unit flutt]s on />t up4 ,b4 ,electrodes out ( position ,c4 ,too mu* combu/ion air 7,air %utt] op5 too wide7 #h4 ,ret5tion ,r+ ,cokes ,a4 ,defective nozzle ,b4 ,cone1 *oke & nozzle out ( adju/m5t 7,see ,figure #a7 ,c4 ,flutt]+ />ts ,,dome/ic ,,hot ,,wat] ,9 ord] to obta9 ! rat$ capacity ( ! in/antane\s dome/ic hot wat] coil limit control %\ld be set to ma9ta9 #bjj ,f boil] wat] temp]ature4 ,fl[ regulator & temp]+ valve %\ld be in/all$ on all in/antane\s dome/ic hot wat] coil sy/ems4 ,,burn] ,,sett+ ,! burn] is adju/$ at ! factory be=e %ipm5t b 9 case ( improp] op]ation at "s future date ,figure #a w %[ prop] sett+4 ,9 all cases ! flame ret5tion r+ %\ld be conc5tric ) ! *oke4 ,illu/ration3 ,,figure #a ---------------------------------------- ------------------------ ,,model ,,nozzle ,,*oke ,,r+ ,a ,i4 ,d4 ,,no4 ,,delavan ,,size ,,no4 ,,diamet] ,,dim4 ,,vanes ---------------------------------------- ------------------------ #hg;,,cpo #a4be ,,gph #gj ,a #adbfdj-jjb #b-e_/h ,d ,,flu% #b-be_/cb #ajh;,,cpo #a4fe ,,gph #fj ,a #adbfda #b-ca_/cb ,d -#c_/af #b-be_/cb #abh;,,cpo #b4jj ,,gph #gj ,a #adbfda-jjc #b-ca_/cb ,d #a_/d #b-bi_/cb ---------------------------------------- ------------------------ ,illu/ration3 7p>ts li/$ c\nt]-clockwise f left side7 ,tubes #cg;,,cp#ai #jh;,,cp#ai #gbh;,,cp#ai #d;,,cp#be #djfbd #addeci #acdiee #addech #acagih #acafea #adjgcd #adbgdc ,r#hahd;,g ,v#djdf;,a-#af #a,r#aaa;,b-#a;,,bp #adjfaa #adagda #addfia #adagdj ,,mm#aafc #adafdf-;,g#jc #adjfjf