,transcriber's notes3 ,some minor typographical errors have been corrected4 ,the author's spelling has been retained4 ,a ,,treatise ,,on ,,staff ,,making ,,and ,,pivoting ,,containing ,,complete ,,directions ,,for ,,making ,,and ,,fitting ,,new ,,staffs ,,from ,,the ,,raw ,,material ,,eugene ,e4 ,,hall ,,with ,,numerous ,,illustrations ,,chicago3 ,,hazlitt ,,walker1 ,,publishers #aiaj ,,contents4 ,,chapter ,i4 ,the raw material4 ,the gravers4 ,the roughing out4 ,the hardening and tempering #e ,,chapter ,,ii4 ,kinds of pivots4 ,their shape4 ,capillarity4 ,the requirements of a good pivot #ac ,,chapter ,,iii4 ,the proper measurements and how obtained #ai ,,chapter ,,iv4 ,the gauging of holes4 ,the side shake4 ,the position of the graver #bc ,,chapter ,v4 ,the grinding and polishing4 ,the reversal of the work4 ,the wax chuck #bi ,,chapter ,,vi4 ,another wax chuck4 ,the centering of the work #ce ,,chapter ,,vii4 ,the finishing of the staff4 ,pivoting4 ,making pivot drills4 ,hardening drills4 ,the drilling and fitting of new pivots #ci ,,staff ,,making ,,and ,,pivoting4 ,,chapter ,i4 ,to produce a good balance staff requires more skill than to produce any other turned portion of a watch1 and your success will depend not alone on your knowledge of its proper shape and measurements1 nor the tools at your command1 but rather upon your skill with the graver and your success in hardening and tempering4 ,there are many points worthy of consideration in the making of a balance staff that are too often neglected4 ,i have seen staffs that were models as regards execution and finish1 that were nearly worthless from a practical standpoint1 simply because the maker had devoted all his time and energy to the execution of a beautiful piece of lathe work1 and had given no thought or study to the form and size of the pivots4 ,on the other hand1 one often sees staffs whose pivots are faultless in shape1 but the execution and finish so bungling as to offset all the good qualities as regards shape4 ,to have good tools and the right ideas is one thing1 and to use these tools properly and make a practical demonstration of your theory is another4 ,i shall endeavor to take up every point in connection with the balance staff1 from the steel to the jewels1 and their relation to the pivots1 and ,i believe this will then convey to the reader all the necessary points1 not only as regards staffs1 but pivots also1 whether applied to a balance or a pinion staff4 ,it may be argued1 and we often do hear material dealers advance the theory1 that to-day1 with our interchangeable parts and the cheapness of all material1 it is a waste of time to make a balance staff4 ,to the reader who takes this view of the situation ,i simply want to say1 kindly follow me to the end of this paragraph1 and if you are still of the same opinion1 then you are wasting your time in following me farther4 ,for a material dealer to advance this theory ,i can find some excuse2 he is an interested party1 and the selling of material is his bread and butter2 but the other fellow1 well ,i never could understand him and possibly never shall4 ,when we seriously consider the various styles and series in old model and new model1 of only one of the leading manufacturers of watches in this country1 to say nothing of the legion of small and large concerns who are manufacturing or have manufactured in the past1 and then think of carrying these staffs in stock1 all ready for use1 we then begin to realize how utterly absurd the idea is1 to say nothing of how expensive6 ,on the other hand1 if you reside in a large city and propose to rely on the stock of your material dealer1 you will find yourself in an embarrasing situation very often1 for as likely as not the movement requiring a new staff was made by a company that went out of business back in the '#hjs1 or it is a new movement1 the material for which has not yet been placed on the market4 ,this state of affairs leads to makeshifts1 and they in turn lead to botch work4 ,the watchmaker who does not possess the experience or necessary qualifications to make a new balance staff and make it in a neat and workmanlike manner1 is never certain of having exactly what is needed1 and cannot hope to long retain the confidence of his customers4 ,in fact1 he is not a watchmaker at all1 but simply an apprentice or student1 even though he be working for a salary or be his own master4 ,there are undoubtedly many worthy members of the trade1 who are not familiar with the making of a balance staff1 who will take exceptions to this statement2 but it is nevertheless true4 ,they may be good workmen as far as they go2 they may be painstaking2 but they cannot be classed as watchmakers4 ,this article is intended for the benefit of that large class whose opportunities for obtaining instruction are limited1 and who are ready and willing to learn1 and for that still larger class of practical workmen who can make a new staff in a creditable manner1 but who are always glad to read others people's ideas on any subject connected with the trade and who are not yet too old to learn new tricks should they find any such4 ,illustration3 ,fig4 #a4 ,good tools1 in good condition1 are the most essential requisites in making a new staff4 ,i would not advise any particular make of lathe1 as the most expensive lathe in the world will not produce a true staff if the workman cannot center his work accurately and does not know how to handle his graver1 while on the other hand fine work can be done on the simplest and cheapest lathe by a workman possessing the requisite skill4 ,i will take it for granted that you use an ,american-made lathe of some kind1 or a foreign-made lathe manufactured on ,american lines4 ,it is advisable1 though not absolutely necessary1 to have three gravers similar to those illustrated in ,fig4 #a1 ,a being used for turning the staff down in the rough2 ,b for the conical pivots and square shoulders and ,c for the under-cutting4 ,the other tools and attachments needed will be described as ,i come to them in use4 ,the balance staff should be made of the best steel1 tempered to such a degree as to give the longest service and yet not so hard as to endanger the breakage of the pivots4 ,select a piece of ,stubb's steel wire1 say ,no4 #df1 or a little larger than the largest part of the finished staff is to be1 and center it in a split chuck of your lathe4 ,be careful in selecting your chuck that you pick one that fits the wire fairly close4 ,the chuck holds the work truest that comes the nearest to fitting it4 ,if you try to use a chuck that is too large or too small for the work1 you will only ruin the chuck for truth4 ,turn the wire to the form of a rough staff1 as shown in ,fig4 #b1 leaving on a small part of the original wire1 as shown at ,a4 ,after the wire is roughed out to this general form1 remove from the chuck and get ready to harden and temper it4 ,the hardening and tempering may be effected in various ways1 and ,i am scarcely prepared to say which method is the best1 as there are several which give about the same general results4 ,one method of hardening is to smear the blank with common yellow soap1 heat it to a cherry red1 and drop endwise into linseed oil4 ,petroleum is preferred by some to linseed oil1 but1 to tell the truth1 ,i can see no difference in the action of linseed1 petroleum or olive oil4 ,be sure and have enough oil to thoroughly cool the blank1 and a deep vessel1 such as a large-mouthed vial1 is preferable to a saucer4 ,the blank will now be found too hard to work easily with the graver1 and we must therefore draw the temper down to that of fine spring steel4 ,before doing this the blank should be brightened1 in order that we may see to just what color we are drawing it4 ,the main object in using the soap in hardening is that it may form a scale upon the blank1 and if the heating is effected gradually the soap will melt and form a practically air-tight case around the blank4 ,this scale1 if the hardening is carefully and properly done1 will generally chip and fall off when the blank is plunged in the oil1 particularly if the oil is cool1 and if it does not fall off of its own accord1 it can easily be removed by rolling the blank upon the bench4 ,if it does not come out clean1 or if soap is not used1 it may be brightened by again inserting in the lathe and bringing it in contact with a piece of fine emery paper or cloth4 ,illustration3 ,fig4 #b4 ,i draw the temper in the following manner3 ,place some fine brass filings in a boiling-out cup or bluing pan and lay the blank upon these filings1 holding the pan over the flame of an alcohol lamp until the blank assumes a dark purple color1 which it will reach when the heat gets to about #ejj ,f4 ,this ,i consider the right hardness for a balance staff1 as it is not too hard to work well under the graver nor too soft for the pivots4 ,at this degree of hardness steel will assume an exquisite polish if properly treated4 ,another method of tempering is to place the staff on a piece of sheet iron or copper 7say #a inch wide by #d long71 having previously bent it into a small angle1 for the reception of the staff1 as shown in ,fig4 #c4 ,this piece of metal1 when nicely fitted into a file handle1 will answer all the purposes of the bluing pan and presents quite a neat appearance4 ,having placed the blank in the angle1 lay on it a piece of yellow wax about the size of a bean1 and heat it over your lamp until the wax takes fire and burns4 ,blow out the flame and allow the staff to cool1 and it will be found to be of about the right hardness4 ,illustration3 ,fig4 #c4 ,we have now arrived at an important station in staff making1 a junction1 we may term it1 where many lines branch off from the main road4 ,at this particular spot is where authorities differ4 ,i have no hesitation in saying that at this particular point the split chuck should be removed from the lathe head and carefully placed in the chuck box and the cement chuck put in its place4 ,i believe that all of the remaining work upon a staff should be executed while it is held in a cement chuck4 ,on the other hand ,i have seen good workmen who turned and finished all the lower part of a staff while in a split chuck1 cut it off and turned and finished the upper part in a cement chuck4 ,all ,i have got to say is that they had more confidence in the truth of their chucks than ,i have in mine4 ,i have even read of watchmakers who made the entire staff in a split chuck1 but ,i must confess ,i am somewhat curious to examine a staff made in that way1 and must have the privilege of examining it before ,i will admit that a true staff can be so made4 ,we will suppose that the workman has a moderately true chuck1 and that he prefers to turn and finish all the lower portions in this way4 ,of course the directions for using a cement chuck on the upper part of a staff are equally applicable to the lower4 ,before going further ,i think it advisable to consider the requirements of a pivot1 but will reserve this for another chapter4 ,,chapter ,,ii4 ,the chief requirements of a pivot are that it shall be round and well polished4 ,avoid the burnish file at all hazards2 it will not leave the pivot round1 for the pressure is unequal at various points in the revolution4 ,a pivot that was not perfectly round might act fairly well in a jewel hole that was round1 but unfortunately the greater proportion of jewel holes are not as they should be1 and we must therefore take every precaution to guard against untrue pivots4 ,let us examine just what the effect will be if an imperfect pivot is fitted into an unround hole jewel1 and to demonstrate its action more clearly let us exaggerate the defects4 ,suppose we pick a perfectly round jewel and insert into the opening a three-cornered piece of steel wire1 in shape somewhat resembling the taper of a triangular file4 ,we find that this triangular piece of steel will turn in the jewel with the same ease that the most perfect cylindrical pivot will4 ,now suppose we change the jewel for one that is out of round and repeat the experiment4 ,we now find that the triangular steel soon finds the hollow spots in the jewel hole and comes to a stand-still as it is inserted in the hole4 ,the action of a pivot that is not true1 when in contact with a jewel whose hole is out of round1 is very similar1 though in a less marked degree4 ,if the pivot inclines toward the elliptical and the jewel hole has a like failing1 which is often the case1 it is very evident that this want of truth in both the pivot and hole is very detrimental to the good going of a watch4 ,illustration3 ,fig4 #d4 ,illustration3 ,fig4 #e4 ,there are two kinds of pivots1 known respectively as straight and conical pivots1 but for the balance staff there is but one kind and that is the conical1 which is illustrated in ,fig4 #d4 ,the conical pivot has at least one advantage over the straight one1 i4 e41 it can be made much smaller than a straight pivot1 as it is much stronger in proportion1 owing to its shape4 ,all pivots have a tendency to draw the oil away from the jewels1 and particularly the conically formed variety1 which develops a strong capillary attraction4 ,to prevent this capillary attraction of the oil1 the back-slope is formed next to the shoulder1 although many persons seem to think that this back-slope is merely added by way of ornament1 to make the pivot more graceful in appearance4 ,it is very essential1 however1 for if too much oil is applied the staff would certainly draw it away if its thickness were not reduced1 by means of the back-slope4 ,before leaving the subject of capillarity let us examine the enlarged jewel in ,fig4 #e2 c is an enlarged pivot1 b is the hole jewel and a is the end stone4 ,we observe that the hole jewel on the side towards the end stone is convex4 ,it is so made that through capillarity the oil is retained at the end of the pivot where it is most wanted4 ,it is1 in my opinion1 very necessary that the young watchmaker should have at least a fair understanding of capillarity1 and should understand why the end stone is made convex and the pivot with a back slope4 ,for this reason ,i will try and make clear this point before proceeding further4 ,we all know that it is essential to apply oil to all surfaces coming in contact1 in order to reduce the friction as much as possible1 and if the application of oil is necessary to any part of the mechanism of a watch1 that part is the pivot4 ,saunier very aptly puts it thus3 ,a liquid is subject to the action of three forces3 gravity1 adhesion 7the mutual attraction between the liquid and the substance of the vessel containing it71 and cohesion 7the attractive force existing among the molecules of the liquid and opposing the subdivision of the mass47 ,we all know that if we place a small drop of oil upon a piece of flat glass or steel and then invert the same the oil will cling to the glass1 owing to the adhesion of the particles2 if we then add a little more to the drop and again invert1 it will still cling1 although the drop may be elongated to a certain degree4 ,this is owing to the cohesion of the molecules of the oil1 which refuse to be separated from one another4 ,if1 however1 we again add to the drop of oil and invert the plate the drop will elongate and finally part1 one portion dropping while the other portion clings to the main body of the liquid4 ,the fall of the drop is occasioned by gravity overcoming the cohesion of the molecules4 ,now take a perfectly clean and polished needle and place a drop of oil upon its point and we will see that the oil very rapidly ascends towards the thicker portion of the needle4 ,now if we heat and hammer out the point of the needle into the form of a small drill and repeat the operation we find that the oil no longer ascends4 ,it rises from the point to the extreme width of the drill portion1 but refuses to go beyond4 ,it clings to that portion of the needle which would correspond to the ridge just back of the slope in a conical pivot4 ,water1 oil1 etc41 when placed in a clean wine glass1 do not exhibit a perfectly level surface1 but raise at the edges as shown at a in ,fig4 #f4 ,if a tube is now inserted1 we find that the liquid not only rises around the outside of the tube and the edges of the vessel1 but also rises in the tube far beyond its mean level1 as shown at b4 ,these various effects are caused by one of the forces above described1 i4 e41 the adhesion1 or mutual attraction existing between the liquid and the substance of the vessel and rod4 ,the word capillarity is of ,latin derivation1 and signifies hair-like slenderness4 ,the smaller the tube1 or the nearer the edges of a vessel are brought together1 the higher in proportion will the liquid rise above the level4 ,an ascent of a liquid1 due to capillarity1 also takes place1 where the liquid is placed between two separate bodies1 as oil placed between two pieces of flat glass4 ,if the plates are parallel to one another and perpendicular to the surface of the liquid it will ascend to the same height between the plates1 as shown at c in ,fig4 #f4 ,if the plates were united at the back like a book and spread somewhat at the front1 the oil would ascend the higher as the two sides approach one another1 as shown at d1 ,fig4 #f4 ,if a drop is placed somewhat away from the intersecting point1 of the glasses1 as shown at m it will1 if not too far away1 gradually work its way to the junction1 providing the glasses are level4 ,if1 however1 the glasses are inclined to a certain extent1 the drop will remain stationary1 since it is drawn in one direction by gravity and in the other by capillarity4 ,when a drop of oil is placed between two surfaces1 both of which are convex1 or one convex and the other plain1 as shown at g1 it will collect at the point n1 at which the surfaces nearest approach one another4 ,we now see very clearly why the hole jewel is made convex on the side towards the end-stone and concave on the side towards the pivot4 ,illustration3 ,fig4 #f4 ,particular pains should be taken to polish those portions of the pivots which actually enter the jewel hole and to see that all marks of the graver be thoroughly removed1 because if any grooves1 no matter how small1 are left1 they act as minute capillary tubes to convey the oil4 ,if the hole jewel be of the proper shape1 the end-stone not too far from the hole jewel and too much oil is not applied at one time1 the oil will not spread nor run down the staff1 but a small portion will be retained at the acting surface of pivot and jewel1 and this supply will be gradually fed to these parts from the reservoir between the jewel and end-stone1 by the action of capillarity4 ,having examined into the requirements of the pivot and its jewel and having gained an insight into what their forms should be1 we are the better able to perform that portion of the work in an intelligent manner4 ,,chapter ,,iii4 ,our wire has been roughed out into the form of a staff1 has been hardened and the temper drawn down to the requisite hardness and we are now ready to proceed with our work4 ,as ,i said before1 we have now arrived at a point where many authorities differ1 i4 e41 as to whether the finishing of the staff proper1 should be performed while the work is held in the chuck1 or whether a wax chuck be substituted4 ,we will take it for granted that you have a true chuck and that you prefer to finish all the lower portion of the staff while held in the chuck4 ,before we proceed with our work it will be necessary for us to make some accurate measurements1 as we cannot afford to do any guess work by measuring by means of the old staff4 ,i have used a number of different kinds of calipers and measuring instruments for determining the various measurements for a balance staff1 but have met with more success with a very simple little tool which ,i made myself from drawings and description published some years ago in ,,the ,,american ,,jeweler4 ,this simple little tool is shown in ,fig4 #g1 and has been of great service to me4 ,it consists of a brass sleeve ,a1 with a projection at one end as shown at ,b4 ,this sleeve is threaded1 and into it is fitted the screw part ,c1 which terminates in a pivot ,d1 which is small enough to enter the smallest jewel4 ,the sleeve ,i made from a solid piece of brass1 turning it down in my lathe and finishing the projection by means of a file4 ,the hole was then drilled and threaded with a standard thread4 ,the screw part ,c1 ,i made of steel and polished carefully4 ,illustration3 ,fig4 #g4 ,to ascertain the proper height for the roller1 place it upon the tool1 allowing it to rest upon the leg ,b1 and set the pivot ,d in the foot jewel4 ,now adjust1 by means of the screw ,c until the roller is in its proper position in relation to the lever fork4 ,this may be understood better by consulting ,fig4 #h1 where ,a is the gauge1 ,c is the roller1 ,e is the lever1 ,f is the plate and ,g is the potance4 ,illustration3 ,fig4 #h4 ,now in order to locate the proper place to cut the seat for the roller1 remove it from the foot of the gauge and apply the gauge to the work as shown in ,fig4 #i4 ,the foot of the gauge resting against the end of the pivot1 the taper end of the gauge will locate accurately the position of the roller seat4 ,in order to locate the proper position for the seat for the balance1 proceed the same as for the roller1 except that the foot of the gauge is lowered until it is brought sufficiently below the plate to allow of the proper clearance as indicated by the dotted lines at ,h4 ,now apply the gauge to the new staff1 as shown in ,fig4 #aj1 and the taper end will locate the exact position for the balance seat4 ,illustration3 ,fig4 #i4 ,illustration3 ,fig4 #aj4 ,as previously stated1 ,i have taken it for granted that you preferred to finish all the lower portion of the staff while the work was held in the chuck4 ,i have assumed that you prefer to work in this way because ,i have noted the fact that nine watchmakers out of every ten start with1 and first finish up1 the lower portion of the staff4 ,where this method of working originated ,i do not know1 but it always has the appearance to me of placing the cart before the horse4 ,i do not pretend to say that a true staff cannot be made in this way1 but it certainly is not the most convenient nor advisable4 ,we all know that the heaviest part of the staff is from the roller seat to the end of the top pivot4 ,now it seems to me that it is the most natural thing in the world for a mechanic to desire to turn the greater bulk of his work before reversing it4 ,now if the workman has been educated to turn indifferently with right or left hand1 it may make little difference1 as far as the actual turning is concerned1 whether he starts to work at the upper or lower end of the staff1 but unfortunately there are few among us who are so skilled as to use the graver with equal facility with either hand1 and it is therefore an advantage to start with the upper end1 as you can thus finish a greater portion of the work more readily4 ,you can readily see that when you come to reverse your staff and use the wax chuck1 that by starting at the top of staff your wax has a much larger surface of metal to cling to1 and again the shape of the balance seat is such as to secure the work firmly in the wax1 while if the reverse method is employed1 the larger portion of the balance seat is exposed and the staff is more liable to loosen from the motion of the lathe and pressure of the graver and polishers4 ,,chapter ,,iv4 ,by the aid of the pinion calipers and the old staff1 the diameter of the roller seat and the balance and hair-spring collet seats may be readily taken1 but it is perhaps better to gauge the holes1 as the old staff may not have been perfect in this respect4 ,a round broach will answer admirably for this purpose1 and the size may be taken from the broach by means of the calipers4 ,in fitting our pivots1 we can not be too exact2 and as yet no instrument has been placed upon the market for this purpose which is moderate in price and yet thoroughly reliable4 ,the majority of watchmakers use what is termed the pivot-gauge1 a neat little instrument which accompanies the ,jacot lathe1 and which may be obtained from any material house4 ,this tool1 which is shown in ,fig4 #aa1 is1 however1 open to one objection in the measurement of pivots1 and that is that it may be pressed down at one time with greater force than at another1 and consequently will show a variation in two measurements of the same pivot4 ,some of my readers may think that ,i am over-particular on this point1 and that the difference in measurement on two occasions is too trivial to be worthy of attention1 but ,i do not think that too much care can be bestowed upon this part of the work1 and neglect in this particular is1 ,i think1 the cause of poor performance in many otherwise good timepieces4 ,the ordinarily accepted rule among watchmakers is that a pivot should be made #a_/bejj of an inch smaller than the hole in the jewel to allow for the proper lubrication4 ,i am acquainted with watchmakers1 and men who are termed good workmen1 too1 who invariably allow #a_/bejj of an inch side shake1 no matter whether the pivot is #ab_/bejj or #af_/bejj of an inch in diameter4 ,now if #a_/bejj of an inch is the proper side shake for a pivot measuring #ab_/bejj of an inch in diameter1 it is certainly not sufficient for a pivot which is one-third larger4 ,of course it is understood that side shakes do not increase in proportion according as the pivot increases in size1 for if they did a six-inch shaft would require at this rate a side shake of #a_/b inch1 or #a_/d inch on each side1 which would be ridiculously out of all proportion1 as the #a_/fd of an inch would be ample under any circumstances4 ,neither can we arrive at the proper end shake for a pivot by reducing in proportion from the end shake allowed on a six-inch shaft1 because if we followed out the same course of reasoning we would arrive at a point where a pivot measuring #ab_/bejj of an inch would require an end shake so infinitely small that it would require six figures to express the denominator of the fraction1 and the most minute measuring instrument yet invented would be incapable of recording the measurement4 ,we must leave sufficient side shake1 however1 on the smallest pivot and jewel for the globules of the oil to move freely1 and experiments have shown conclusively that #a_/bejj of an inch or #a_/ejjj on each side of the pivot1 is as little space as it is desirable to leave for that purpose1 as the globules of the best chronometer oil will refuse to enter spaces that are very much more minute4 ,but to return to our pivot gauge4 ,illustration3 ,fig4 #aa4 ,illustration3 ,fig4 #ab4 ,each division on the gauge represents #a_/bejj of an inch1 which is all that we require4 ,the diameter that the pivot should be1 can be ascertained by inserting a round pivot broach into the jewel and taking the measurement with the pivot gauge1 and then making the necessary deduction for side shake4 ,slip the jewel on the broach as far as it will go1 as shown in ,fig4 #ab1 and then with the pivot gauge1 take the size of the broach1 as close up to the jewel as you can measure1 and the taper of the broach will be about right for the side shake of the pivot4 ,if1 however1 you prefer to make the measurement still more accurate1 you can do so by dipping the broach into rouge before slipping on the jewel and then remove the jewel and the place which is occupied on the broach can be plainly discerned and the exact measurement taken and an allowance of #a_/bejj of an inch made for the side shake4 ,another method1 and one which is particularly applicable to ,swiss watches1 where the jewel is burnished into the cock or plate1 is to first slip on to the broach a small flat piece of cork and as the broach enters the jewel the cork is forced farther on to the broach1 and when the jewel is removed it marks the place on the broach which its inner side occupied1 and the measurement can then be taken with the gauge4 ,if care is used in the selection of a broach1 that it be as nearly perfect in round and taper as possible1 by a little experiment you can soon ascertain just what part of the length of the broach corresponds to one degree on the gauge and by a repetition of the experiment the broach can then be divided accurately1 by very minute rings turned with a fine-pointed graver1 into sections1 each representing one degree1 or #a_/bejj of an inch1 and the measurement will thus be simplified greatly4 ,illustration3 ,fig4 #ac4 ,as before stated1 much depends upon the condition of your gravers and the manner of using them4 ,it is of the utmost importance that they be kept sharp1 and as soon as they begin to show the slightest sign of losing their keenness1 you should sharpen them4 ,the proper shape for balance pivots was shown in ,fig4 #d4 ,now let us examine into the best positions for holding the gravers4 ,in ,fig4 #ac two ways of holding the graver are shown1 ,a representing the right and ,b representing the wrong way4 ,if the graver is applied to the work as shown at ,a1 it will cut a clean shaving1 while if applied as shown at ,b it will simply scrape the side of the pivot and ruin the point of the graver without materially forwarding the work4 ,again1 the holding of the graver as indicated at ,a has its advantages1 because the force of the cut is towards the hand holding it1 and should it catch from any cause the jar of the obstruction will be conveyed immediately to the hand1 and it will naturally give and no harm will be done4 ,if1 on the other hand1 the graver should meet with an obstruction while held in the position indicated at ,b1 the force of the cut will be in the direction of the arrow1 downward and toward the rest1 and the rest being unlike the hand1 or rather being rigid1 it cannot give1 and the result is that the work1 or graver1 or both1 are ruined4 ,in ,fig4 #ad two other methods of holding the graver are shown4 ,the general roughing out of a staff should be done with the graver held about as shown at ,a1 ,fig4 #ac2 but in finishing1 the graver should be held so that the cut is made diagonally1 as indicated at ,a1 ,fig4 #ad4 ,it is rather dificult to explain in print just how the graver should be held1 but a little experiment will suffice to teach the proper position4 ,the best indication that a graver is doing its work properly1 is the fact that the chips come away in long spiral coils4 ,aim to see how light a cut you can make rather than how heavy4 ,never use force in removing the material1 but depend entirely upon the keenness of the cutting edges4 ,never use the point of the graver1 except where you are compelled to1 but rather use the right or left hand cutting edges4 ,by following out this rule you will find that your work1 when left by the graver1 requires little or no finishing up1 except at the pivots4 ,at ,b1 ,fig4 #ad1 is shown the correct manner of applying the graver when turning a pivot4 ,hold the graver nearly on a line with the axis of the lathe and catching a chip at the extreme end of the pivot with the back edge of the graver1 push slightly forward and at the same time roll the graver towards you and it will give the pivot the desired conical form4 ,by keeping the graver on a line with the length of the pivot1 all the force applied is simply exerted in the direction of the chuck1 and does not tend to spring the pivot1 as it would were the extreme point applied1 as in ,fig4 #ac4 ,when we come to such places as the shoulder of the back slope1 the seat for the roller1 balance1 etc41 we must necessarily use the point of the graver4 ,illustration3 ,fig4 #ad4 ,,chapter ,v4 ,in chapter ,,iv ,i called attention to the right and wrong way of holding the graver while using the extreme point1 and also the correct manner of applying the graver in turning conical pivots4 ,i also called attention to the fact that it was well to only use the point of the graver where positively necessary1 as in the back slope of the pivot1 etc4 ,in turning the seat for the balance1 as indicated at ,a1 ,fig4 #ae1 the graver ,a1 ,fig4 #a1 or a similar one as shown at ,b1 ,fig4 #ae1 should be used4 ,the slope at ,c should now be turned4 ,in turning the pivot and seat for the roller1 you should leave them slightly larger than required1 to allow for the grinding and polishing which is to follow4 ,no definite amount can be left for this purpose1 because the amount left for polishing depends entirely on how smoothly your turning has been done4 ,if it has been done indifferently1 you may have to allow considerable for grinding and polishing before all the graver marks are removed1 while1 on the contrary1 if the work has been performed with care1 very little will have to be removed4 ,avoid the use of the pivot file by performing your work properly to start with4 ,illustration3 ,fig4 #ae4 ,illustration3 ,fig4 #af4 ,for grinding1 bell-metal or soft iron slips are desirable1 and the grinding is effected by means of oil stone powder and oil4 ,two slips of metal similar in shape to ,a and ,b1 ,fig4 #af1 are easily made1 and will be found very useful4 ,a is for square pivots1 etc41 while ,b is used for conical pivots4 ,these slips should be dressed with a dead smooth file1 the filing to be done crosswise1 to hold the oil stone powder and oil4 ,during the operation of grinding1 the lathe should be run at a high speed and the slips applied to the work lightly1 squarely and carefully4 ,the polishing is effected by means of diamantine and alcohol4 ,after the work is brought to a smooth gray surface1 slips of boxwood of the shape shown in ,fig4 #af should be substituted for the metal slips4 ,oil stone slips are sometimes used in lieu of metal ones1 but they soon get out of shape and are troublesome to care for on this account4 ,all things considered1 there is nothing better for polishing than a slip or file made of agate1 say one inch long1 one-quarter inch wide and one-eighth inch thick4 ,a slip of this kind can be obtained from any lapidary1 and after grinding with emery and water until the surface has a very fine grain1 it should be mounted by fastening with cement into a brass socket and this is then inserted into a small wooden handle1 as shown in ,fig4 #ag4 ,the agate slip should be ground to about the shape of ,b1 ,fig4 #af1 so that one side can be used for square corners and the other for conical pivots4 ,the final polish can soon be imparted by means of a small boxwood slip1 or flattened peg-wood1 and diamantine and alcohol4 ,never try to bring out the final polish until you are satisfied that all graver marks have been ground out1 otherwise you will simply have to go all over the work again4 ,illustration3 ,fig4 #ag4 ,when the staff is finished from the lower pivot to the seat of the balance1 the upper part should be roughed out nearly to size and then cut off preparatory to finishing the top part4 ,attention was previously called to the fact that the majority of watchmakers prefer to finish all the lower portion of the staff first1 notwithstanding the fact that there are numerous advantages to be gained by proceeding to first finish up the upper portion4 ,we have now reached the point where the wax chuck must be used1 and perhaps these advantages may be now more clearly defined4 ,in order that the two procedures may be more distinctly shown1 illustrations of both methods are here given4 ,fig4 #ah shows the popular method1 the lower portion of the staff being all completed and fastened by means of wax1 in the wax chuck4 ,fig4 #ai shows the opposite course of procedure4 ,in both illustrations the lines indicate the amount of wax applied to hold the work4 ,it will be noted that in ,fig4 #ah the hub of the staff is enclosed in the wax very much as a cork is fitted into a bottle1 while in ,fig4 #ai the hub is reversed1 just as a cork would appear were the larger portion within the bottle and the smaller portion protruding through the neck4 ,a study of the diagram will readily show that in ,fig4 #ai the staff is held more rigidly in place and that a greater bulk of the work is enclosed in the wax than in ,fig4 #ah1 although there is less wax used in the former than in the latter4 ,illustration3 ,fig4 #ah4 ,illustration3 ,fig4 #ai4 ,before proceeding to set the staff in the wax1 it is necessary to make some measurements to determine its full length4 ,remove both cap jewels and screw the balance cock in place4 ,examine the cock and see if it has at any time been bent up or down or punched to raise or lower it4 ,if so1 rectify the error by straightening it and then put it in place4 ,now with a degree gauge1 or calipers1 proceed to take the distance between the outer surfaces of the hole jewels and shorten the staff to the required length4 ,do not remove too much1 but leave the staff a little long rather than cut it too short1 as the length can be shortened later4 ,illustration3 ,fig4 #bj4 ,illustration3 ,fig4 #ba4 ,a very handy tool for the purpose of making these length measurements can be constructed by adding a stop screw to the common double calipers as shown in ,fig4 #bj4 ,the improvement consists in the fact that they can be opened to remove from the work and closed again at exactly the same place1 so that an accurate measurement can be made4 ,the all-important point in the use of wax chucks is to get a perfect center4 ,if you are not careful you are liable to leave a small projection in the center as shown at ,a1 ,fig4 #ba4 ,the ordinary wax chuck cannot be unscrewed from the spindle and restored to its proper place again with anything like a certainty of its being exactly true1 and if you insist on doing this there is no remedy left but finding a new center each time4 ,it will be found more satisfactory and economical in the long run to have a permanent chuck for a wax chuck and you will then have no necessity for removing the brass chuck4 ,the center1 or cone for the reception of the pivot1 should be turned out with the graver at an angle of about #fj and such a graver as is shown at ,b1 ,fig4 #a1 will answer admirably for this purpose4 ,after you have carefully centered your wax chuck1 place a small alcohol lamp under the chuck and heat it until the wax will just become fluid and yet not be hot enough to burn the wax4 ,revolve the lathe slowly and insert the staff so that the pivot rests squarely and firmly in the center4 ,now re-heat the chuck carefully in order that the wax may adhere firmly to the staff1 keeping the lathe revolving meanwhile1 but not so fast that the wax will be drawn from the center1 and at the same time apply the forefinger to the end of the staff1 as shown in ,figs4 #ah and #ai1 and gently press it squarely into place in the wax chuck4 ,the lines in ,figs4 #ah and #ai designate about the right amount of wax after the work is ready1 but it is well to add a little more than is shown in those figures1 and you should be careful to keep the wax of equal bulk all around1 or when it cools it will have a tendency to draw the staff to one side4 ,now remove the lamp and keep the lathe revolving until the wax is quite cool1 when it should be removed1 by means of a graver1 down to the dimensions designated by the lines in ,figs4 #ah and #ai4 ,when this is accomplished re-heat a little1 but only enough to make it soft1 but not liquid1 and placing a sharpened peg-wood on the tool rest proceed to the final truing up1 by resting the pointed end against the hub4 ,,chapter ,,vi4 ,i have described above one of the methods in vogue for holding a staff by means of wax4 ,it is the common method employed by most watch repairers1 the popular method so to speak4 ,the method which ,i am now about to describe may seem awkward at first to those who have not practiced it1 but once you have fairly tried it1 you will never be contented to work in any other way4 ,the first requisite is a true taper chuck2 and it is well to purchase an extra one to be used solely for this purpose1 so that you will be prepared at all times for staff work4 ,select a good steel taper1 and having placed your chuck in the lathe1 see if your taper fits well by inserting it in the chuck while running slowly4 ,if it fits well1 it will be marked almost throughout its length4 ,insert again in the chuck1 and with a few light taps of the hammer set it firmly in place1 so that you know that there is no danger of its working loose4 ,the taper will then project about three-quarters of an inch from the face of the chuck4 ,by means of a sharp graver1 make the face of the taper smooth and straight1 and cut off the taper end4 ,now mark a point on the taper about one-fourth of an inch from the end1 and proceed to turn down the diameter from this point to the end1 leaving that portion of the taper about two-thirds of its original diameter1 and finish with a nice square shoulder4 ,now with a long-pointed sharp graver proceed to cut a nice ,v-shaped center with an angle of about #fj4 ,when you have proceeded thus far you will find that you have an implement resembling that shown in ,fig4 #bb4 ,illustration3 ,fig4 #bb4 ,care must be taken that the center is quite true1 and that no projection is left like that illustrated in ,fig4 #ba1 no matter how minute it may be4 ,now examine the center by the aid of a strong glass1 and after you are satisfied with its appearance proceed to test it4 ,take a large sized pin with a good point1 and placing the point in the center1 maintain it in position by pressing upon the head1 and while revolving the lathe slowly proceed to examine by means of your glass4 ,if the center is a good one there will be no perceptible vibration of the pin4 ,now procure a piece of small brass tubing with an internal diameter a little less than that of the turned down portion of your taper4 ,if the brass tubing cannot be procured readily1 you can substitute a piece of brass wire a little larger than the taper1 and by means of a drill a little smaller in diameter than the turned down portion you can readily make a small tube about one-half inch long4 ,now by means of a broach proceed to open the tube to a point one-quarter inch from one end1 and carefully fit it on the turned down portion of your taper4 ,after fitting tightly to the shoulder of the taper1 proceed to turn out the other end until it will take in the hub of your staff easily and leave a little room to spare4 ,now turn your tube down in length until a little of the hub is exposed either way you put the staff in4 ,turn the outside of the tube smooth and to correspond with the outline of the taper1 so you will have a nice looking job when completed4 ,just below where the hub will come drill a small hole in the tube and remove all burr1 both inside and out1 that may have been made in drilling1 so that the shellac or wax will not adhere to it4 ,this little hole acts as an outlet for the air in the tube2 and as the hot shellac enters at the end of the tube the air is expelled through this vent4 ,it also helps to hold the cement firmly in place4 ,now try your staff in the tube again1 and be sure that it is quite free1 and that you will be able to work on the portions of it above and below the hub1 according as one end or the other is inserted4 ,you are now ready to insert your staff and proceed with your work4 ,hold your shellac in the flame of your lamp a moment until it is quite liquid1 and then smear both the inside and outside of the tube with it4 ,heat the shell or tube gently by means of the lamp1 keeping the lathe revolving slowly all the while1 and taking the staff in your tweezers proceed to insert it carefully into the tube4 ,press firmly back1 making sure that it has reached the bottom of the ,v-shaped center4 ,pack the cement well in around the staff1 and while centering remove the lamp and allow the whole to cool1 keeping the whole revolving until quite cool4 ,now remove the superfluous cement by means of the graver1 and heating the tube again slightly1 proceed to center exactly by means of a pointed peg-wood1 resting on your ,t rest to steady it4 ,turn slowly in the lathe and examine with glass to see that it is quite true4 ,your completed instrument will resemble ,fig4 #bc4 ,illustration3 ,fig4 #bc4 ,the advantage of the device is that your center is always ready1 and all you have to do is to insert your chuck in the lathe1 warm it1 and you are ready to insert your staff and proceed to work4 ,as ,i said in the first place1 it is well to employ a taper chuck exclusively for this work1 and not attempt to use it for any other1 for if you try to remove your taper and replace it again1 you will surely find that your work is out of center1 and you will be compelled to remove the brass shell and find a new center each time you use it4 ,you can avoid all this trouble1 however1 by purchasing an extra chuck and devoting it exclusively to wax work4 ,of course1 the brass shell can be removed and placed in position again without in any way affecting the truth of the center1 and any number1 shape and size of shells can be made to fit the one taper1 and these shells will be found very useful for holding a variety of work1 aside from balance staffs4 ,,chapter ,,vii4 ,the two popular methods of holding a balance staff in wax have been described and illustrated2 the reader may take his choice4 ,the turning and finishing of the other end of the staff is performed as previously described4 ,that portion on which the hair-spring collet goes should be turned to nearly the proper size1 making due allowance for the grinding and polishing that is to come4 ,the balance seat should be slightly undercut1 so that the balance can be driven on tightly and all riveting dispensed with4 ,the size for the pivot can be determined from its jewel1 as previously described4 ,finish the ends of the pivots flat and round the corners off slightly2 and right here comes a point worthy of consideration in all watch work4 ,leave no absolutely square corners in any of your work1 but round them off very slightly4 ,this may seem a very little thing1 but it is one of the small things that go to make up first-class work4 ,you can judge pretty accurately of a watchmaker by the corners he leaves on his work1 as well as by the appearance of his gravers and screw-drivers4 ,when your staff is completed and nicely polished1 remove from the wax and boil in alcohol to clean1 and when dried it is ready for the balance4 ,great care must be exercised in removing the balance from the old staff1 especially if it be a compensation balance1 that you do not distort it any way4 ,if the balance has been riveted on extra care will have to be exercised4 ,the riveting may be cut by means of a graver1 or a hollow drill made from ,stubb's steel wire4 ,the recess in the drill should just fit over the shoulder left for the reception of the hair-spring collet4 ,the edge of the hollow drill has small teeth formed upon it similar to a fine file1 and will cut quite rapidly4 ,after removing the balance1 if it appears to be sprung in the arms1 the result of removal or previous bad treatment1 proceed to bend them straight1 and then to true up the rim carefully1 and stake on with a flat end punch4 ,now put on your roller and drive it down to the hub and see that the roller is free from the fork4 ,see that jewel pin reaches fork properly and that the guard pin also reaches the roller4 ,see that your balance is free from the plate and the bridge4 ,if the balance is true and all right1 you are ready to put on your hair-spring4 ,see that it is in beat4 ,it is well to make a mark on the balance before taking off the old staff1 showing positions of hair-spring stud and jewel pin4 ,three-quarter plate ,english lever and ,swiss lever balance staffs differ only in detail1 except that they are sprung under balances4 ,the general operations for making1 however1 are similar to those described4 ,i have not described the method of poising the balance for two reasons2 first1 the mere poising of a balance for a cheap movement is so simple that it needs no explanation2 and second1 to describe the poising of the balance of a fine watch is a lengthy task1 and can hardly be included under the heading of staffing and pivoting4 ,the ground has been thoroughly and conscientiously covered by ,mr4 ,j4 ,l4 ,finn1 in a little volume entitled ,poising the ,balance1,a and ,i would advise all watchmakers1 both young and old1 to read what he has to say4 ,good pivoting is an art in itself1 and although there are many who undertake to do this work1 there are but few who can pivot a staff in such a manner that it will bear close inspection under the glass4 ,we often hear watchmakers brag of the secrets they possess for hardening pivot drills1 but ,i fancy they would be somewhat surprised if they traveled around a little1 to find how many watchmakers harden their drills in exactly the same way that they do4 ,the great secret1 so-called1 of making good drills1 is to first secure good steel1 and then use care to see that you do not burn it in the subsequent operations4 ,the fewer times the steel is heated the better4 ,my experience teaches me that you can do no better than to select some nice pieces of ,stubb's steel for your pivot drills4 ,many watchmakers make their drills from sewing needles1 say ,no4 #c or #d1 sharps4 ,the steel in these needles is usually of good quality1 but the great drawback is that a drill made from a needle will not resist any great pressure1 and is liable to break just at the time that you have arrived at the most important point4 ,if your drill is made from a piece of ,stubb's steel wire1 or an old ,french or ,swiss graver1 you not only know that the material in it is first-class1 but you can leave the base of the drill solid and substantial1 with enough metal in it to resist considerable pressure4 ,the part of the drill which actually enters the pivot is very short1 and the end can be turned down to the desired diameter4 ,turn or reduce your wire by means of a pivot file so as to be smooth and conical1 as shown at ,a1 ,fig4 #bd4 ,the conical form is given to the drill for exactly the same reason that it is given to the balance pivots1 because it gives additional strength4 ,heat to a very pale red for about one-half inch from the end1 and then spread the point1 as shown at ,b1 ,fig4 #bd1 by a slight blow of the hammer4 ,we are now ready to temper our drill1 and we must exercise a little care that the steel is not burnt and that the drill is not bent or warped when hardening4 ,the flame of the alcohol lamp should be reduced as small as possible1 or otherwise the steel may become overheated and lose all its good qualities4 ,if needles are used for making drills there is a great liability of their warping when hardening1 but when a larger piece of wire is used there is not much danger1 if care is exercised in introducing the drill that it goes into the compound straight and point foremost4 ,if a needle is used1 it is well to construct a shield for it1 to be used when heating and hardening4 ,this shield can be made from a small piece of metal tubing1 broached out to fit loosely over the shank and point of the drill4 ,the drill is introduced into this shield as shown in ,fig4 #be1 and a little soap may be introduced into the end a before plunging4 ,various hardening devices are used1 but in my experience beeswax or sealing wax will be found as good as any4 ,heat the drill 7or if a needle1 the drill and shield both71 to a pale red and plunge straight into the wax4 ,in the latter case1 where the shield is used1 the shield1 on striking the wax1 will run up the shank of the drill1 allowing the point to pierce the wax4 ,some watchmakers introduce the extreme point of the drill into mercury first and then plunge into the wax4 ,this hardens the extreme point of the drill very hard1 so hard1 in fact1 that it will penetrate the hardest steel1 but care must be exercised with such a drill because the mercury makes it not only very hard but very brittle4 ,c1 ,fig4 #bd1 shows a drill after it has been finished on the ,arkansas stone4 ,this shape of drill will withstand the pressure necessary to drill into hard steel4 ,many watchmakers reduce the temper of every staff before drilling4 ,this1 ,i think1 is quite unnecessary4 ,there are very few cases in which it is necessary to reduce the temper of the staff1 and even then it should only be reduced as far as it is to be drilled1 and then not in excess of a good spring temper4 ,illustration3 ,fig4 #bd4 ,illustration3 ,fig4 #be4 ,the centering of a staff in wax has been thoroughly described and in pivoting the proceeding is the same as in staffing4 ,after accurately centering your work1 make a small cut in the center for the reception of the drill and make this mark deep enough to take the entire cutting head of the drill4 ,keep the drill firmly pressed into this center and kept wet constantly with turpentine4 ,do not revolve the work all one way1 but give the lathe an alternating motion4 ,at first give but a third or a half revolution each way1 until the drill begins to bite into the staff1 when you can then safely give it a full revolution each way4 ,care must be exercised1 however1 not to give the work too rapid a motion1 for if you do the friction is apt to draw down the temper of your drill4 ,many watchmakers find that their drills cut well for a certain distance and then refuse to work altogether1 and one of the chief reasons is that they are in too great a hurry with their drilling4 ,if you find it absolutely necessary to reduce the hardness of your staff before drilling1 do so by drilling a hole in the end of a small piece of copper wire that will just fit over the part to be softened1 and apply the heat to this copper wire1 say one-fourth of an inch from the staff4 ,the heat will run down the copper wire and heat the staff just where you wish to draw the temper4 ,be careful and do not draw the temper too much1 nor let it extend down the staff too far4 ,the plug for the new pivot should be carefully made1 perfectly round1 with a very little taper1 and should be draw-filed before being driven in4 ,some workmen dip the plug in acid before driving in1 as they declare that the pivot is less liable to be loosened while turning1 if so treated4 ,the acid simply rusts the pivot and the hole1 but ,i cannot see that this will hold it any more firmly in place while finishing4 ,if the taper is a gradual one and the pivot a good close fit1 there will be little danger of it loosening while dressing to shape4 ,if too great a taper is given to the plug1 there is danger of splitting the end of the staff1 and this involves the making of an entire new staff4 ,the turning up of a new pivot does not differ in any way from the instructions given for turning pivots on a new staff4 ,with a little care both in turning and finishing1 a new pivot can be put in so nicely that only the initiated can tell it1 and then only with the aid of a strong glass4 ,in pivoting cylinders there is some danger of breaking them4 ,to avoid this1 select a piece of joint wire1 the opening of which is slightly larger than the diameter of the cylinder at the lower end1 and cut off a piece the length of the cylinder proper1 leaving the pivot projecting4 ,now fill the cylinder with lathe wax1 and while the wax is warm1 slip on the joint wire4 ,you can now proceed to true up the pivot in the usual manner1 and when the wax is quite cold1 proceed to turn and polish the pivot before removing from the lathe4 ,if the joint wire is properly cemented on the cylinder1 it is almost impossible to break it4 ,after all the work is done1 the wax can be dissolved in alcohol4 ,in pivoting pinions to cylinder escape-wheels and third wheels1 it is not necessary to remove the wheels1 but great care should be used in handling4 ,in the latter case use plenty of wax4 ,do all your centering by the outside of the pinion4 ,perfect centering and sharp tools are requisite to good pivoting4 ,do not try to rush your work1 especially while drilling4 ,proceed deliberately with your work and aim to restore the watch to the condition it was in originally1 and you will find staffing and pivoting is not half as hard as some workmen would have you believe4 ,footnote ,a3 ,,poising ,,the ,,balance1 by ,j4 ,l4 ,finn1 ,geo4 ,k4 ,hazlitt ,co41 publishers1 ,chicago4